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Summary of Contents for jcb 85Z-1
- Page 1 OPERATOR'S MANUAL EXCAVATOR 85Z-1, 86C-1 EN - 9821/6200 ISSUE 7 - 06/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9821/6200-7 Find manuals at https://best-manuals.com...
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Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................2 Cross References ..........................2 Location of Manual ..........................2 Safety Safety - Yours and Others ........................ - Page 5 Table of Contents Power Mode ............................21 Automatic Idle ............................. 21 Dozer Float ............................21 Operation Introduction General ..............................23 Operating Safety General ..............................24 Worksite Safety ........................... 26 Risk Assessment ..........................27 Walk-Around Inspection General ..............................29 Entering and Leaving the Operator Station General ..............................
- Page 6 Table of Contents Instruments General ..............................60 Instrument Panel ..........................60 Getting the Machine Moving General ..............................70 Slopes General ..............................71 Driving on Slopes ..........................71 Working on Slopes ..........................71 Driving the Machine General ..............................72 Operating Levers/Pedals General ..............................
- Page 7 Put into Storage ..........................128 During Storage ..........................128 Take out of Storage .......................... 129 Security General .............................. 130 JCB Plantguard ..........................130 Construction Equipment Security and Registration Scheme (CESAR) ..........130 Maintenance Introduction General .............................. 131 Owner/Operator Support ........................131 Service/Maintenance Agreements ....................
- Page 8 Table of Contents Maintenance Intervals ........................138 Pre-start Cold Checks, Service Points and Fluid Levels ..............138 Functional Tests and Final Inspection ....................141 Maintenance Positions General .............................. 142 Maintenance Position (Excavator End Lowered) ................142 Service Points General .............................. 143 Access Apertures General ..............................
- Page 9 Table of Contents Rubber .............................. 168 Hydraulic System General ............................. 169 Services ............................170 Oil ..............................170 Cylinders / Rams ..........................171 Electrical System General ............................. 172 Battery ............................... 173 Battery Isolator ..........................174 Fuses ..............................174 Relays ............................... 175 Window Washer ..........................
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Page 10: Acronyms Glossary
Table of Contents Acronyms Glossary CESAR Construction Equipment Security and Registration DECU Display Electronic Control Unit Diesel Exhaust Fluid Engine Control Module Electronic Control Unit ESOS Engine Shut-Off Solenoid FOGS Falling Object Guard System FOPS Falling Object Protective Structure Hand-Arm Vibration HVAC Heating Ventilation Air Conditioning International Organization for Standardization... - Page 11 Notes: viii 9821/6200-7 viii...
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Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Cab/Canopy
Introduction About this Manual Cab/Canopy This manual frequently makes references to the cab. For example, 'do not operate the machine without an operator's manual in the cab'. These statements also apply to canopy build machines. Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9821/6200-7... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9821/6200-7...
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Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Main Component Locations
About the Product Description Before you do a maintenance task, make the product safe. Main Component Locations Figure 3. A Dipper (part of the excavator arm) B Boom (part of the excavator arm) C Cab (contains the operator station) D Upper structure E Undercarriage F Dozer blade G Bucket... -
Page 21: Product And Component Identification
Digit Description 1 to 3 World manufacturer identification. For example, JCB = UK Build. 4 to 8 Machine type and model. 085Z1 = 85 Z-1, 086C1 = 86 C-1. Random check Letter. The check letter is used to verify the authenticity of a machine's PIN. -
Page 22: Operator Protective Structure
CAB WA SERIAL NUMBER A ROPS and TOPS identification label General specification is TOPS compliant. In some configurations, 85Z-1 and 86C-1 can be considered ROPS compliant if the operating mass of the machine is less than 9,000 kg. FOPS Data Plate If the machine is used in any application where there is a risk of falling objects then a FOPS (Falling Object Protective Structure) must be installed. - Page 23 About the Product Product and Component Identification Figure 7. A FOPS identification label There are two levels of FOPS • Level I Impact Protection - impact strength for protection from small falling objects (e.g. bricks, small concrete blocks, hand tools) encountered in operations such as highway maintenance, landscaping and other construction site services.
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Page 24: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification... - Page 25 About the Product Safety Labels Figure 9. 817/70006 817/7004 817/70012 817/70106-2 817/70106-2 9821/6200-7...
- Page 26 About the Product Safety Labels Figure 10. 332/V3761-1 817/7006-2 332/T9356-2 817/70112 817/70018 Table 2. Safety Labels Item Part No. Description Qty. 817/70012 Run over hazard. Start the engine from the operator's seat only. Do not short across the terminals. 817/70002 Pressure hazard.
- Page 27 About the Product Safety Labels Item Part No. Description Qty. 817/70029 Warning. Crush hazard. Wear seat belt. 332/F0279 Stability hazard. Ensure the load is within the capability of the machine. Read the Operator’s Manual. 817/70112 Warning. Crushing of whole body. Keep a safe distance. 817/70005 Hot fluid under pressure.
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Page 28: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 11. A Track controls Refer to: Track Controls B Swing control pedal Refer to: Excavator End (Page 59). Controls (Page 73). C Instrument panel D Excavator controls Refer to: Instruments Refer to: Excavator End (Page 60). -
Page 29: Interior Switches
About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 15 s without the engine firing. -
Page 30: Control Pattern Selector
About the Product Interior Switches Control Pattern Selector Two position rocker switch. The switch functions operate when the ignition switch is in the on and off positions. Position : 1 = SAE control pattern selected Position : 2 = ISO control pattern selected 9821/6200-7... -
Page 31: Console Switches General
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