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Summary of Contents for Granite OVERLAND MEGA HERC
- Page 1 - OVERLANDCARTS.COM - MEGA HERC OWNER’S MANUAL - 1400 SERIES WITH LITHIUM BATTERY - 97026-1 Revised: March 2023...
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Page 2: Table Of Contents
US D752,308 S US D781,020 S US D752,837 S Overland carts are a part of the Granite Industries family. All carts are manufactured by Granite Industries in Archbold, Ohio. To view more products from Overland Carts scan the QR code... -
Page 3: Cart Features
Granite Industries is committed to making sure each Overland Cart meets your expectations. To ensure customer satisfaction, we offer a 15 day money back guarantee. Use the cart and see how much easier the cart makes your projects. If you’re not satisfied, simply contact Granite Industries at 877-447-2648 for a return authorization and details. -
Page 4: Frequently Asked Questions
The batteries are designed to last for 1,000-2,000 charge/discharge cycles, which translate into approximately 2-4 years. The batteries are common and can be purchased from Granite, your local battery supplier, or on Amazon. Will tipping the unit hurt the batteries, electronics, or drive system? No. -
Page 5: Charging Information
CHARGING INFORMATION The chart below shows how each individual 12V battery should CHARGE YOUR CART perform and then also shows how three batteries should When your cart arrives, please plug it in and make sure the perform when put into series. This is the configuration for battery is fully charged. -
Page 6: Operating Instructions
OPERATING INSTRUCTIONS SAFETY INFORMATION • Only use chargers and batteries issued by Overland Carts. Use of third party batteries or chargers may cause harm to the user and the cart. • Always make sure the load is distributed evenly in the hopper and the cart is stable before operating. •... -
Page 7: Troubleshooting
TROUBLESHOOTING Issue Possible Problem Solution Batteries are dead Charge the Overland Cart E-Stop is in the OFF position Pull e-stop out, to the ON position Unit is in sleep mode Cycle the unit OFF for a couple seconds, then back ON Cart is in freewheel mode (brake is Re-engage motor brake (see free wheel mode section) Cart will not run... -
Page 8: Battery Information
BATTERY INFORMATION IMPORTANT RECOMMENDATIONS • It is recommended to wear insulated gloves when handling batteries. • If equipment is to be stored for a long period of time, the batteries should be disconnected to avoid undue drain. • When replacing your batteries, fasten them tightly, but do not apply undue force to the terminals or bend them. •... -
Page 9: Free Wheel Mode
FREE WHEEL MODE FREE WHEEL MODE The drive system is equipped with a lever that overrides the electromechanical brake for manually operating your Overland Cart. The brake lever allows you to override the electric brake when you need to push the cart manually, when loss of power had occurred. -
Page 10: Handle Adjustment
HANDLE ADJUSTMENT NOTES The handle on the Mega Herc needs to be adjusted when you receive your cart. For You will see four bolt sets that have not shipping purposes, it arrives in a lowered been tightened down. position to reduce the overall height. We recommend that you slide the handle You should be able to remove them by up to the top two sets of holes. - Page 11 NOTES HANDLE ADJUSTMENT Your handle is now correctly installed and your Mega Herc is ready for use.
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Page 12: Operating The Kick Stand
OPERATING THE KICK STAND Stand the cart up into the upright position. The kickstand is located on the back Pull the kick stand off of the magnetic of the cart. holding plate. To lock it into place, lean the cart forward Lower the kick stand to the floor. -
Page 13: Battery Replacement
BATTERY REPLACEMENT TOOLS #2 or #3 Phillips screwdriver NOTE: If you are using a different brand battery than the ones that came with your cart, you may need to change your connectors to accomodate the different size screws. Disconnect the wires going to the battery Remove the four (4) #10 screws box. - Page 14 BATTERY REPLACEMENT 80 Amp Fuse/ Reset Button Lithium Battery Battery Capacity Voltage Battery Capacity Voltage 80 39.8 79 25.2 Lithium Battery Lithium Battery Charging Power Port Connector...
- Page 15 BATTERY REPLACEMENT Place the batteries back into the box one at a time. Tuck the wires into the box and out of the way. Place the battery box back onto the cart, Replace the rubber insulator sheet and insert the rod and secure with the hair pin. then the box lid.
- Page 16 PARTS THROTTLE PI-08-0053 HANDLE MI-12-6976 MEGA HERC REAR WHEEL CHASSIS MOUNT MI-12-7059 MI-12-6774 REAR 10” CASTER PI-06-0055 36V 20AH LITHIUM BATTERY PACK 70375 S DRIVE BOX CONTAINS 200A S DRIVE PI-11-0253 KICK STAND MI-12-0769 1400 TRANSAXLE PI-08-0098 16” PNEUMATIC TIRE PI-06-0188...
- Page 17 WIRING DIAGRAM THROTTLE TRANSAXLE MOTOR BATTERY PACK E-STOP FUSE FORWARD REVERSE SWITCH CLOSE UP OF S DRIVE CONNECTIONS CHARGING PORT...
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Page 18: Replacement Parts
REPLACEMENT PARTS LISTING 36V, 20AH LITHIUM 5AH LITHIUM 12V 20/23AH Lithium Battery Indicator 16” Pneumatic Tire Rear Caster with Battery Pack Charger Battery (3 required) PI-08-0108 PI-06-0188 10” Flat Free Tire 70375 PI-11-0273 PI-11-0271 PI-06-0055 BATTERY PACKS & CHARGERS Part No Description Weight Dimensions... - Page 19 NOTES _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________...
- Page 20 All Overland Carts are manufactured by: Granite Industries 595 East Lugbill Rd. Archbold, Ohio 43502 877-447-2648 OverlandCarts.com | GraniteInd.com...
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