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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
CT310KX(P)
Included in this manual:
CT310KX(P)
1,900 lb Electric Hydraulic Telescopic Service Crane
Optional Proportional Control
32-inch Hydraulic Extension
32-Inch Manual Pullout Extension
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-25561
MEABAC-****
800-226-2238
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Table of Contents
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Summary of Contents for Venturo CT310KX(P)
- Page 1 1,900 lb Electric Hydraulic Telescopic Service Crane Optional Proportional Control 32-inch Hydraulic Extension 32-Inch Manual Pullout Extension VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.
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Page 3: Table Of Contents
REPLACEMENT PARTS DWG & LIST; 21988 PENDANT 23786 REPLACEMENT PARTS DRAWING; 22158 RADIO 20561 DECAL PLACEMENT DRAWING 20585 FIELD SERVICE LABEL KIT LIST TITLE DATE SECTION TABLE OF CONTENTS 04-06-21B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25561 CT310KX(P) 05-13-20A... -
Page 4: Section 100
SECTION 100 DESCRIPTION & SPECIFICATIONS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607100A... -
Page 5: Introduction & Limits Of Use
This manual is prepared for the truck-mounted crane Model series CT310KX. The CT310KX crane series are electric / hydraulic powered, limited or Continuous Rotation units manufactured by Venco Venturo Industries LLC of Cincinnati, Ohio. The boom on this crane extends 32 inches hydraulically with an additional 32 inch manual extension. -
Page 6: Dimensions Drawing
10-1/2" 9" 9" 10-1/2" 8" MOUNTING PLATE & HOLE CENTER-TO-CENTER DIM'S. C.G. (APPROX) 34-1/2" 42-1/2" R13-1/8 STOWED POSITION SWING RADIUS OF WINCH 32" 32" HYDRAULIC MANUAL (POWER) 159" 133" 106" 59" 67" 21" 29" 10" 11.08" 8" PEDESTAL 5.25" 5.83" 53"... - Page 7 CT310KX MOUNTING DIMENSION REFERENCE INSTALLATION DWG 20563 FOR MOUNTING BOLT SIZE AND TORQUE SPECIFICATIONS. TITLE DATE SECTION BASE MOUNTING DIM C100 03-05-19E MANUFACTURING, INC. SUPERSEDES CINCINNATI, OHIO 20714 CT310KX 03-20-14D...
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Page 8: Maximum Load Capacity Chart
1 PART LINE FOR LOADS LESS THAN 1000 LBS 2 PART LINE FOR LOADS OF 1000 LBS AND GREATER WEIGHT OF LOAD BLOCK = 5 LBS TITLE DATE SECTION C100 MAXIMUM LOAD CAPACITY 03-30-20B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23054 VENTURO CT310KX(P) 05-03-16A... -
Page 9: Setup & Travel Prep
CT310KX(P) DESCRIPTION & SPECIFICATIONS TRUCK SETUP FOR OPERATION The truck should be parked on firm, level ground when using the crane. The crane should be positioned close to the job so that it can operate within its capacity limits. Set the truck parking brake. Put the truck's transmission in Neutral (Park if it has an automatic transmission). -
Page 10: Two Part Line Configuration
TWO-PART LINE CONFIGURATION (USING LOAD BLOCK) TO ENABLE TWO-PART LINE CONFIGURATION REMOVE LYNCH PIN FROM BOOM HEAD PIN AND REMOVE BOOM HEAD PIN FROM BOOM WIREROPE HOOK ALIGN WIRE ROPE HOOK AS SHOWN REINSERT BOOM HEAD PIN AND LYNCH PIN INSTALL LOAD BLOCK ON WIRE ROPE WIREROPE... - Page 11 Ø12.73 4 PLCS " BOLTS 9.00 21.00 10.50 Ø5.00 20480-36 Ø12.73 4 PLCS " BOLTS 9.00 36.00 10.50 Ø5.00 TITLE DATE SECTION ® MOUNTING PEDESTAL OPTIONS C100 06-16-21A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26002 ET6K / CT310KX 11-18-14...
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Page 12: Section 150
SECTION 150 SAFETY VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607150A... -
Page 15: Safety Warnings - An Explanation
CT310KX SAFETY - GENERAL SAFETY WARNINGS NOTES Safety warnings have been included in this manual to alert you to the need for care in specific procedures. These warnings include the use of three [3] terms; DANGER, WARNING, and CAUTION. Their uses are defined as follows: DANGER ·... -
Page 16: Electrocution Hazard Decals
The sign is placed on the control pendant side of the crane. This sign is provided with the crane. Additional signs are available from Venco Venturo Industries LLC. The sign part number is 15401. -
Page 17: Safety Signs & Decals
CT310KX SAFETY - GENERAL SEE THE NEXT PAGE FOR ADDITIONAL INFORMATION! SAFETY SIGNS & DECALS All cranes are equipped with warning and informational signs and decals. Each sign and decal is positioned to provide reminders for safe efficient operating and maintenance procedures for the crane. Below is a description of the winch safety warnings. -
Page 18: Safety Decals
CONTACT WITH THE LOAD, THE CRANE, OR THE VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME QUANTITY: ELECTRICALLY CHARGED. 15393-C PLACEMENT: EACH SIDE & EACH END OF VEHICLE TITLE DATE SECTION C150 SAFETY DECALS 04-29-16E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21353 VENTURO CRANES 10-24-13D... - Page 19 ZONE 3 PLACEMENT: In prominent location, so it is easily seen and ZONE 7 ZONE 4 readily identifiable. ZONE 6 ZONE 5 20927 TITLE DATE SECTION ® SAFETY DECALS C150 06-06-14C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21384 CRANES 04-02-13B...
- Page 20 WITHIN 10 FEET OF HIGH - VOLTAGE LINES operation in vicinity of power lines. 16719-D QUANTITY: PLACEMENT: Left side of boom. TITLE DATE SECTION ® DECAL DRAWING & LIST C150 10-24-13B MANUFACTURING, INC. SUPERSEDES CINCINNATI, OHIO 21377 VENTURO CT310KX 08-12-13A...
- Page 21 PART NO.: 20504 DECAL: MODEL NUMBER FUNCTION: To show the model of the crane. QUANTITY: PLACEMENT: Left side of boom.. PART NO.: 13397 OIL LEVEL DECAL: OIL LEVEL AW46 or DEXRON III ATF FUNCTION: To inform the operator of proper oil level to maintain. Retract All Cylinders QUANTITY: Prior to Servicing...
- Page 22 PART NO.: 19788-1 DECAL: PROPORTIONAL Decal (ET12KXP) FUNCTION: To show the crane has proportional PROPORTIONAL CONTROL feature. QUANTITY: PLACEMENT: One on each side of boom. PART NO.: 19315-2 DECAL: MANUAL OVERRIDE (PROPORTIONAL) FUNCTION: To show operator how to override proportional valve. QUANTITY: PLACEMENT: Right side of Mechanism, near valve stem.
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Page 23: Section 200
SECTION 200 INSTALLATION VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607200A... -
Page 24: Installation Procedure
CT310KX INSTALLATION INSTRUCTIONS INSTALLATION PROCEDURE NOTES Your new crane is shipped in a ready-to-install condition. Follow the instructions in this section tp properly install the crane onto your truck. INSPECT FOR SHIPPING DAMAGE Inspect the crane immediately upon receipt, even if installation will not occur immediately. - Page 25 TO ADJUST ROTATION LIMIT SWITCH HOUSING IF ABLE, USE CRANES ROTATION FUNCTIONS UNTIL DESIRED STOPPING POINTS HAVE BEEN REACHED WHILE MAINTAINING WIRING & HYDRAULIC ROTATION HOSES TITLE DATE SECTION C200 ADJUSTABLE ROTATION 04-06-21 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28263 CT310KX(P), GEN 'C'...
- Page 27 CT310KX MAINTENANCE & SERVICE WINCH LINE (WIRE ROPE) REPLACEMENT Remove the wedge from the old winch line for use with the new line. Remove the old winch line and clean the winch if needed. Unroll the new winch line to prevent kinking. Thread the new winch line through the slot in the drum.
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Page 29: Section 300
SECTION 300 MAINTENANCE & SERVICE VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607300A... - Page 31 Rectangular base: torqued to 455 ft-lbs Time of Truck Service Check Torque of Winch Mounting Bolts Bolts should be torqued to 32 ft-lbs TITLE DATE SECTION LUBRICATION & MAINTENACE CHART C300 03-06-23E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21982 ET6K & CT310KX(P) 01-30-23D...
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Page 32: Minimum Voltage Test
CT310KX MAINTENANCE & SERVICE MINIMUM VOLTAGE TEST This test checks the system voltage when under a full load condition. If a minimum of nine [9] volts is not read, the battery must be changed. To check: Start the truck engine. DANGER ·... -
Page 34: Section 400
SECTION 400 REPLACEMENT PARTS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607400A... -
Page 36: Replacement Parts List, Mechanism
REPLACEMENT PARTS LIST, CT310KX(P) TITLE DATE SECTION C400 REPL PARTS LIST, MECH 02-16-22A ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25553 CT310KX(P) 03-31-20... - Page 37 CT310KX(P), REPLACEMENT HARDWARE DWG, MECHANISM 15 16 17 18 12 13 14 26 27 17 18 19 TITLE DATE SECTION C400 REPLACEMENT HARDWARE DWG, MECH. 07-23-20A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25554 CT310KX(P) 03-31-20...
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Page 38: Replacement Hardware List, Mechanism
REPLACEMENT HARDWARE LIST, CT310KX(P) TITLE DATE SECTION C400 REPL HW LIST, MECH 07-23-20A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25556 CT310KX(P) 03-31-20... -
Page 40: Replacement Parts List, Boom
REPLACEMENT PARTS LIST, 27221 BOOM TITLE DATE SECTION C400 RPLCMNT PART LIST, BOOM 02-17-22B ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25545 CT310KX(P) 07-15-20A... - Page 41 CT310KX(P) REPLACEMENT HARDWARE DRAWING; 27221 BOOM 11 12 13 14 TITLE DATE SECTION C400 REPLACEMENT H/W DWG, 27221 BOOM 03-31-20 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25546 CT310KX(P)
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Page 42: Replacement Hardware List, Boom
REPLACEMENT HARDWARE LIST, 27221 BOOM TITLE DATE SECTION C400 03-31-20 RPLCMNT H/W LIST, BOOM VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25547 CT310KX(P) - Page 43 PROPORTIONAL VALVE COMPLETE P/N 26485 (INCLUDES PROTECTIVE CAP #26488) 2 6 5 0 1 2 6 5 0 1 REF. HYDRAULIC ILLUSTRATED PARTS LIST DRAWING 25559 TITLE DATE SECTION C400 HYD. SYSTEM REPL PARTS 04-08-20 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25558 CT310KX(P)
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Page 44: Hydraulic System Parts List
NOTE: ITEMS 2 THROUGH 15 ARE INCLUDED IN THE HOSE & FITTING KIT P/N 26500. REF. HYDRAULIC ILLUSTRATED PARTS BREAKDOWN DRAWING 25558 TITLE DATE SECTION HYD SYS PARTS LIST C400 04-06-20 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 25559 CT310KX(P) -
Page 45: Hydraulic System Schematic
CT310KX MAINTENANCE & SERVICE EXTENSION CYLINDER "P" ELEVATION CYLINDER "T" ROTATION MOTOR OPERATION ENERGIZE "S2" ENERGIZE "S2" ENERGIZE "S2" OPEN FLOW OPEN FLOW OPEN FLOW 'P' TO 'C' 'P' TO 'E' 'P' TO 'A' 'B' TO 'T' 'D' TO 'T' 'F' TO 'T' ENERGIZE "S1"... - Page 46 20986 20986 20987 20987 20812-1 22254- BRN040BG [15] PUR BLU +12V [7] BLK 21270-1...
- Page 47 20986 20987 20812-1 22254- BRN040BG [15] PUR BLU +12V 21270-1...
- Page 50 SWITCH; SPDT, MOMENTARY ITEM PART NO. DESCRIPTION 16-PIN PLUG ASSY. 16-PIN PLUG - BACKSIDE VIEW TITLE DATE SECTION REPLACEMENT PARTS DWG & LIST C400 01-12-17B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23075 21990 PNDNT; 4 FNCTN ET CRNS, ESTP/HRN 10-20-14A...
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Page 53: Decal Placement Drawing
DECAL PLACEMENT, CT310KX(P) CT310KX 17389-4 20504 VENTURO LOGO (11 INCH) CT310KX MODEL CT310KX PROPORTIONAL CONTROL D A N G E R DANGER CT310KX U NL AW FU L TO O PERA T E TH IS EQU IPM ENT CT310KX PROPORTIONAL CONTROL WITHIN 20 FEET OF HIGH-VOLTAGE LINES OF 350,000 VOLTS OR LESS. -
Page 54: Title Date Section
TITLE DATE SECTION C400 FIELD SERVICE LABEL KIT 03-13-23G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20585 CT310KX(P), ALL CONFIG. 08-04-20F... -
Page 56: Venco Venturo Industries Llc
1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.
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