Venturo ET8KP Owner's Manual
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Venturo ET8KP Owner's Manual

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OWNER'S MANUAL
PARTS &
INSTALLATION MANUAL
ET8K(X)P
Included in this manual:
ET8K
 3,200 lb Hydraulic Telescopic Service Crane
 14 ft Manual Boom Extension
ET8KX
 3,200 lb Hydraulic Telescopic Service Crane
 6-10 ft Powered, Single-Stage, Boom Extension
 10-14 ft Manual Pullout Boom Extension
ET8KXP
 3,200 lbs Electric Telescopic Service Crane
 6 – 10 ft Powered, Single-Stage, Boom Extension
 10 – 14 ft Manual Pullout Boom Extension
 Proportional Controls
VENCO VENTURO INDUSTRIES LLC
12110 BEST PLACE | CINCINNATI, OHIO 45241
This manual also available online at www.venturo.com.
INST-28330
EF*AAC-****
Pages 1-60
800-226-2238

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  • Page 1  6 – 10 ft Powered, Single-Stage, Boom Extension  10 – 14 ft Manual Pullout Boom Extension  Proportional Controls VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.
  • Page 2 20873 HYDRAULIC POWER UNIT REPLACEMENT PARTS DRAWING / LIST 21973 21735 SLEWING REPLACEMENT PARTS DRAWING 28335 DECAL PLACEMENT 28078 FIELD SERVICE LABEL KITS; ET8 SERIES TITLE DATE SECTION TABLE OF CONTENTS 04-06-22A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28330 ET8 SERIES (EF*AAC-*0*0) 04-19-21...

  • Page 3: Specifications

    SECTION 100 DESCRIPTION & SPECIFICATIONS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607100A...
  • Page 5 TORQUE TO 455 FT*LBS 14" 8.69" 7" 17.38" 12" 14.75" 14" 1" TYP 1" TYP. 7" 1.31" BASE PLATE 1.75" 10.00" 6.75" TITLE DATE SECTION C100 21735 BASE MOUNTING DIMENSIONS 03-06-23G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21592 ET8/12/16/18 CRANES 10-22-14F...
  • Page 6 1 PART LINE FOR LOADS LESS THAN 1600 LBS 2 PART LINE FOR LOADS OF 1600 LBS AND GREATER WEIGHT OF LOAD BLOCK = 24 LBS TITLE DATE SECTION C100 MAXIMUM LOAD CAPACITY 03-08-19E ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21701 ET8 SERIES, 6'-10'-14' BOOM 05-03-16D...

  • Page 7: Installation Drawing

    CROSS MEMBER. (SHEAR WEB FRONT, REAR, & INSIDE) FASTEN CROSS FRAME STABILIZER & BODY STRUCTURAL CROSS REINFORCEMENT PLATE MEMBERS TOGETHER. ILLUSTRATIONS NOT TO SCALE TITLE DATE SECTION INSTALLATION DRAWING C100 03-06-23D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 16941 ET6/8/12K(X) 01-28-15C...
  • Page 8 DASH NUMBER (SQUARE) SPECIFIES HEIGHT 14" 21/32" DIA 4 PLCS FOR 5/8" GD 8 BOLTS Ø17" 14" Ø3 17/32" TITLE DATE SECTION ® 21571 MNTNG PEDESTAL C100 03-08-19D VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21594 ET8/12 SERIES CRANES 11-20-14C...
  • Page 9 SECTION 150 SAFETY VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607150A...

  • Page 10: Electrocution Hazard

    THE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM TITLE DATE SECTION ® SAFETY & HAZARDS C150 01-29-15K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850711 ELECTRIC CRANES 12-20-13J...
  • Page 11 THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM INTENTIONALLY LEFT BLANK TITLE DATE SECTION ® SAFETY & HZRDS, CONT. C150 01-29-15 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850712 ELECTRIC CRANES...
  • Page 12 NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...

  • Page 13: Safety Decals

    CONTACT WITH THE LOAD, THE CRANE, OR THE VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME QUANTITY: ELECTRICALLY CHARGED. 15393-C PLACEMENT: EACH SIDE & EACH END OF VEHICLE TITLE DATE SECTION C150 SAFETY DECALS 04-29-16E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21353 VENTURO CRANES 10-24-13D...

  • Page 14: Oil Level

    PART NO.: 14473-2 DECAL: CONDUCTIVE GREASE FUNCTION: To show the operator where to apply grease. CONDUCTIVE GREASE QUANTITY: Varies PLACEMENT: Near grease fittings. PART NO.: 13397 OIL LEVEL DECAL: OIL LEVEL AW46 or DEXRON III ATF FUNCTION: To inform the operator of proper oil level to maintain.
  • Page 15 FUNCTION: To show the manual override ports. MANUAL OVERRIDE QUANTITY: 1 2 3 1 8 4 PLACEMENT: Right & Left side of housing. TITLE DATE SECTION ® ADDITIONAL DECALS C150 03-08-19E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28041 ET8K, ET8/12KX(P) 04-20-16D...

  • Page 16: Proportional Control

    PART NO.: 21702 & 21703 (OPPOSITE) 21702 21703 ET8 SERIES ET8 SERIES 6-10-14 BOOM 6-10-14 BOOM DECAL: CRANE CAPACITY NOTE NOTE FUNCTION: To show the operator the operating LOAD BLOCK LOAD BLOCK FOR LOADS FOR LOADS capacities of crane. 0° OVER 1600 LBS.

  • Page 17: Installation

    SECTION 200 INSTALLATION VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607200A...
  • Page 18 THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN SUPPLY A GIVEN CURRENT WITHOUT RECHARGING. TITLE DATE SECTION ® CABLE & BATTERY C200 07-30-18X VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 711105 ELECTRIC CRANES 09-27-17W...

  • Page 20: Stability Test

    Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.
  • Page 21 % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: · STABILIZERS FULLY EXTENDED & DOWN, ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...

  • Page 22: Wire Rope Installation

    SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...

  • Page 24: Maintenance

    SECTION 300 MAINTENANCE & SERVICE VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607300A...
  • Page 25 Use "BOOM UP" to elevate the boom from the boom rest position. Check all control functions to see that they are working correctly. TITLE DATE SECTION ® INSTALLATION DWG C200 03-08-19J VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 900530A ET6/8/12 SERIES CRANES 07-30-18H...

  • Page 26: Control Functions

    Do not lift or drag a load sideways using any of the crane funcitons. The boom has much lower bending strength sideways than in a vertical direction. TITLE DATE SECTION ® INSTALLATION DWG C200 03-08-19H VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 900530B ET6/8/12 SERIES CRANES 07-30-18G...
  • Page 27 CRANE OPERATION AND MAINTENANCE INSTRUCTIONS OVERLOAD ALARM SYSTEMS (OPTIONAL) This crane may be equipped with an optional overload alarm system. 1. Overload alarm horn sounds if rated load is exceeded at any reach. 2. If alarm sounds, RAISE boom or LOWER winch to remove overload. 3.
  • Page 28 Time of Truck Service * 32 FT-LBS. FOR ET8/12 WITH GTD-2200 COMEUP WINCH. SEE PAGE 21741 FOR WINCH IDENTIFICATION. TITLE DATE SECTION LUBRICATION & MAINTENACE CHART C300 03-06-23L VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21306 ET8/12/16/18 SERIES CRANES 01-30-23K...

  • Page 29: Minimum Voltage Test

    MINIMUM VOLTAGE TEST ONE OF THE MOST COMMON ELECTRICAL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST "UP" STOP (RELIEF VALVE WILL OPEN) VOLTAGE AT MOTOR TERMINAL WHEN OPERATING AGAINST RELIEF VALVE SHOULD BE A MINMUM OF...
  • Page 31 B O O M DOWN HORN WINCH DOWN For assistance, please feel free to contact Technical Support at 800-226-2238. TITLE DATE SECTION C200 MAN. OVERRIDE INSTR. 03-08-19A ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23084 ET NON-PROP CRANES 02-09-17...
  • Page 32 HORN WINCH ROTATE 9.3. Go to step 5 For assistance, please feel free to contact Technical Support at 800-226-2238. TITLE DATE SECTION C200 MAN. OVERRIDE INSTR. 03-08-19A ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23775 ET PROPORTIONAL CRANES 07-30-18...
  • Page 33 SECTION 400 REPLACEMENT PARTS VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO 7607400A...
  • Page 34 7' - 11' - 15' BOOMS REFERENCE DWG #28064 FOR REPLACEMENT PARTS LIST ET12KX SHOWN FOR REFERENCE TITLE DATE SECTION C400 REPLACEMENT PARTS DWG 03-18-19B ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28063 ET8 (14') & ET12 (15') SERIES 03-08-19A...
  • Page 35 ITEMS 26 & 27 NOT SHOWN ON DRAWING REFERENCE DWG #28063 FOR REPLACEMENT PARTS DWG TITLE DATE SECTION C400 RPLCMNT PARTS LIST - MECH 03-06-23F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28064 ET8 (14') & ET12 (15') SERIES 02-06-23E...
  • Page 36 ET12 SERIES: 25B000156 - CURRENT 7' - 11' - 15' BOOMS REFERENCE DWG #28067 FOR REPLACEMENT PARTS LIST TITLE DATE SECTION C400 RPLCMNT FASTENERS DWG 09-27-22B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28066 ET8 (14') & ET12 (15') SERIES 03-08-19A...
  • Page 37 COMEUP WINCH TO HOUSING * = COMEUP GTD-2800 WINCH MOUNTING REFERENCE DWG #28066 FOR REPLACEMENT FASTENER DRAWING TITLE DATE SECTION C400 RPLCMNT FASTENER LIST 09-27-22B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28067 ET8 (14' & ET12 (15') SERIES 03-08-19A...
  • Page 38 REFERENCE #28058 FOR REPLACEMENT PARTS LIST ET8 SERIES: 26B000097 - CURRENT TITLE DATE SECTION C400 REPLACEMENT PARTS DWG - 28022-1 & 28022 04-19-21 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28331 ET8 GEN. 'C' SERIES, 6' - 10' - 14' BOOMS...
  • Page 39 REFERENCE #28057 FOR REPLACEMENT PARTS DRAWING ET8 SERIES SERIAL NUMBER RANGES: 26B000097 - CURRENT TITLE DATE SECTION C400 REPLACEMENT PARTS LIST - 28022-1 & 28022 04-19-21 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28332 ET8 GEN. 'C' SERIES, 6' - 10' - 14' BOOMS...
  • Page 40 REFERENCE #28061 FOR REPLACEMENT FASTENERS LIST ET8 SERIES: 26B000097 - CURRENT TITLE DATE SECTION C400 RPLCMNT FASTENERS DWG - 28022-1 & 28022 04-19-21 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28333 ET8 GEN. 'C' SERIES, 6' - 10' - 14' BOOMS...
  • Page 41 REFERENCE #28059 FOR REPLACEMENT FASTENERS DRAWING ET8 SERIES SERIAL NUMBER RANGES: 26B000097 - CURRENT TITLE DATE SECTION C400 RPLCMNT FASTENERS LIST - 28022-1 & 28022 04-19-21 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28334 ET8 GEN. 'C' SERIES, 6' - 10' - 14' BOOMS...

  • Page 42: Voltage Stabilizer

    HORN, OPERATOR CONTROLLED 20499-R ET8K 45000 WINCH UP ET8KX 73800 WINCH DOWN & MAIN CONTACTOR ET12K 61800 ET12KX 69800 ET12KXP 25C000001 TITLE DATE SECTION ELECTRICAL COMPONENT ASSEMBLY C400 03-02-23G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21600 ET6K, ET8/12K(X), ET12KXP 07-31-18F...

  • Page 43: Wiring Diagram

    CIRCUIT DISCONNECT OPTIONAL OVERLOAD POWER UNIT BREAKER SWITCH ALARM CONFIGURATION 17460-2400-21 21948 PRESSURE 22254-BLK110CG OPERATOR SWITCH HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 04-07-21C C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26521 ET8/12K 02-02-21B...
  • Page 44 OPTIONAL OVERLOAD POWER UNIT BREAKER SWITCH ALARM CONFIGURATION 17460-2400-21 21948 PRESSURE 22254-BLK110CG OPERATOR SWITCH HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 04-05-22 C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26536 ET8/12K W/ WINCH RELAY, COMEUP/WARN...
  • Page 45 CIRCUIT DISCONNECT OPTIONAL OVERLOAD POWER UNIT BREAKER SWITCH ALARM CONFIGURATION 17460-2400-21 21948 PRESSURE 22254-BLK110CG OPERATOR SWITCH HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 04-07-21C C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26522 ET8/12KX 02-02-21B...
  • Page 46 OPTIONAL OVERLOAD POWER UNIT BREAKER SWITCH ALARM CONFIGURATION 17460-2400-21 21948 PRESSURE 22254-BLK110CG OPERATOR SWITCH HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 04-05-22 C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26537 ET8/12KX W/ WINCH RELAY, COMEUP/WARN...
  • Page 47 MASTER OPTIONAL OVERLOAD CIRCUIT DISCONNECT ALARM CONFIGURATION BREAKER SWITCH 17460-2400-21 21948 PRESSURE 22254-BLK110CG OPERATOR SWITCH HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 04-07-21C C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26523 ET8KXP, ET12KXP-15' 02-02-21B...
  • Page 48 DISCONNECT OPTIONAL OVERLOAD BREAKER SWITCH ALARM CONFIGURATION 17460-2400-21 21948 PRESSURE 22254-BLK110CG OPERATOR SWITCH HORN ( - ) GROUND +12V BATTERY TITLE DATE SECTION WIRING DIAGRAM 04-05-22 C400 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 26538 ET8KXP, ET12KXP-15' W/ WINCH RELAY...

  • Page 49: Replacement Parts

    2 3 7 2 6 2 3 7 2 6 HOSE ROUTINGS ARE FOR REFERENCE ONLY TITLE DATE SECTION SCALE 1:13 C400 REPLACEMENT PARTS 03-08-19F ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28037 ET8 (14') & ET12 (15') SERIES 12-16-16E...
  • Page 50 S1 S2...
  • Page 51 S1 S2...
  • Page 52 Single & 2-Pole Slip-ring Replacement Parts (1 of 2) TITLE DATE SECTION C400 16780 REPLACEMENT PARTS 03-29-19A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21292 ET6/8/12/16/18/25/30/36K(X) 04-27-18...
  • Page 53 ITEM #8, FIBER WASHER, 5/8 I.D. ET20,000 & ET20K(X) CRANES. 'MUST' SIT DIRECTLY ON TOP OF THE INVERTED FLARE NUT ITEM #6. TITLE DATE SECTION ® C400 REPL. PARTS ILLUSTRATION 04-27-18 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21293 ET6/8/12/16/18/25/30/36K(X)
  • Page 55 SWITCH; SPDT, MOMENTARY ITEM PART NO. DESCRIPTION 16-PIN PLUG ASSY. 16-PIN PLUG - BACKSIDE VIEW TITLE DATE SECTION REPLACEMENT PARTS DWG & LIST C400 01-12-17B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23075 21990 PNDNT; 4 FNCTN ET CRNS, ESTP/HRN 10-20-14A...
  • Page 57 21556 WINCH REPLACEMENT PARTS WARN DC1600 COMEUP GTD-2200 MOTOR ON LEFT MOTOR ON LEFT WHEN VIEWED FROM REAR WHEN VIEWED FROM REAR 23133 MOTOR 23915 MOTOR KIT 21981 BRAKE ASSY 23916 CONE BRAKE DISC KIT 21214 CABLE WEDGE (WIRE ROPE ANCHOR) 21556-SP SPACE PLATE (2 EA.) TITLE DATE...
  • Page 58 20873 HYDRAULIC POWER UNIT (H.P.U.) 16940 MOTOR (ONLY) 21025 BREATHER CAP NOTE: HYDRAULIC POWER UNIT SETTINGS ARE AS FOLLOWS: ET8/12K(X) PRESSURE = 2600 PSI TITLE DATE SECTION ® H.P.U. RPLCMNT PARTS C400 01-26-15B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 16942 ET8/12K(X) 12-27-13A...
  • Page 59 21735 SLEWING SYSTEM REPLACEMENT PARTS 21123 MOTOR (ONLY) 21218 - MOTOR SEAL KIT TITLE DATE SECTION SLEWING SYSTEM REPLACEMENT PARTS C400 ® 10-23-14B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21973 ET8/12K & ET8/12/16/18KX 12-27-13A...

  • Page 60: Decal Placement

    ET12KX 21577 21578 23416 SERIAL NUMBER RANGES: ET8 SERIES: 26B000097 - CURRENT ET12 SERIES: 25B000156 - CURRENT TITLE DATE SECTION C400 DECAL PLACEMENT 04-19-21 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 28335 ET8 (6-14') & ET12 (7-15') GEN. 'C' SERIES...
  • Page 61 17813 16184-1 DECAL; HORN RELAY IDWG; FIELD SERVICE LABEL KIT LIST 21833 28062 IDWG; DECAL PLACEMENT SAFETY MANUAL, VENTURO CRANES INST-23233 KIT; ACCIDENT PREVENTION SIGNS 15397 21832; FIELD SERVICE LABEL KIT, ET8KX SERIAL RANGE: 73450 - CURRENT PART # DESCRIPTION DECAL;...
  • Page 64 1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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