Venturo ET18KX-16 Parts & Installation Manual

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OWNER'S MANUAL

PARTS &

INSTALLATION MANUAL

ET18KX(P)-16'

Included in this manual:

ET18KX-16'

 4,500 lbs Electric Telescopic Service Crane

 8 – 12 ft Powered, Single-Stage, Boom Extension

 12 – 16 ft Manual, Pullout, Boom Extension

ET18KXP-16'

 4,500 lbs Electric Telescopic Service Crane

 8 – 12 ft Powered, Single-Stage, Boom Extension

 12 – 16 ft Manual, Pullout, Boom Extension

 Proportional Controls

VENCO VENTURO INDUSTRIES LLC

12110 BEST PLACE | CINCINNATI, OHIO 45241

This manual also available online at www.venturo.com.

INST-24068

EJAAAB-*0*0

Pages 1 - 60

800-226-2238

Table of Contents

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Summary of Contents for Venturo ET18KX-16

Page 1  8 – 12 ft Powered, Single-Stage, Boom Extension  12 – 16 ft Manual, Pullout, Boom Extension  Proportional Controls VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241 800-226-2238 This manual also available online at www.venturo.com.
Page 3 HYDRAULIC SYSTEM SCHEMATIC 24434 HYDRAULIC SYSTEM SCHEMATIC (PROPORTIONAL) 21054 21215 WINCH REPLACEMENT PARTS DRAWING & LIST 21973 21735 SLEWING REPLACEMENT PARTS 21393 DECAL PLACEMENT, ET18KX-16' 20818 FIELD SERVICE LABEL KIT TITLE DATE SECTION TABLE OF CONTENTS 12-08-20A VENCO VENTURO INDUSTRIES LLC...
Page 7 INSTALLATION." The parallel auxiliary battery minimum rating should be 450 Cold Cranking Amps (at 0° F) and 100 reserve capacity, or 78 plates and 70 amp hours. TITLE DATE SECTION ® SPECS & OP. FEATURES C100 10-22-14A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21302 ET16/18KX 07-29-03...
Page 9: Base Plate
TORQUE TO 200 FT*LBS HOLE LOCATION FOR BATTERY CABLE ROUTING 7" 12" 14" Ø3 1/2" 1" TYP 1" TYP. 7" BASE PLATE TITLE DATE SECTION ® 21571 BASE MNTNG DIMS C100 10-22-14F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21592 ET8/12/16/18 CRANES 12-20-13E...
Page 10 1 PART LINE FOR LOADS LESS THAN 2250 LBS 2 PART LINE FOR LOADS OF 2250 LBS AND GREATER WEIGHT OF LOAD BLOCK = 28 LBS TITLE DATE SECTION C100 MAXIMUM LOAD CAPACITY 05-03-16B VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21392 ET18KX, 8'-12'-16' BOOM 04-30-13A...
Page 14: Electrocution Hazard
THE OVERLOAD SENSING SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM TITLE DATE SECTION ® SAFETY & HAZARDS C150 01-29-15K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850711 ELECTRIC CRANES 12-20-13J...
Page 15 THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURE TO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR. DO NOT DISCONNECT THIS SYSTEM INTENTIONALLY LEFT BLANK TITLE DATE SECTION ® SAFETY & HZRDS, CONT. C150 01-29-15 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 850712 ELECTRIC CRANES...
Page 16 NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE INCREASED CLEARANCES TITLE DATE SECTION ® HAZARD APPS & INFO C150 02-21-14M VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 15394 ET/HT CRANES 12-20-13L...
Page 17: Safety Decals
CONTACT WITH THE LOAD, THE CRANE, OR THE VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME QUANTITY: ELECTRICALLY CHARGED. 15393-C PLACEMENT: EACH SIDE & EACH END OF VEHICLE TITLE DATE SECTION C150 SAFETY DECALS 04-29-16E VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21353 VENTURO CRANES 10-24-13D...
Page 18 ZONE 3 PLACEMENT: In prominent location, so it is easily seen and ZONE 7 ZONE 4 readily identifiable. ZONE 6 ZONE 5 20927 TITLE DATE SECTION ® SAFETY DECALS C150 06-06-14C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21384 CRANES 04-02-13B...
Page 19: Oil Level
PART NO.: 14473-2 DECAL: CONDUCTIVE GREASE FUNCTION: To show the operator where to apply grease. CONDUCTIVE GREASE QUANTITY: Varies PLACEMENT: Near grease fittings. PART NO.: 13397 OIL LEVEL DECAL: OIL LEVEL AW46 or DEXRON III ATF FUNCTION: To inform the operator of proper oil level to maintain.
Page 20: Proportional Control
19788-1 DECAL: PROPORTIONAL Decal (ET16/18KXP) PROPORTIONAL CONTROL FUNCTION: To show the crane has proportional feature. QUANTITY: PLACEMENT: One on each side of boom. TITLE DATE SECTION MODEL/CAPCTY DECALS C150 02-04-20C VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21356 ET18KX(P) 10-20-14B...
Page 21 MANUAL OVERRIDE DECAL (ET16/18KX) FUNCTION: To show the manual override ports. QUANTITY: 1 2 3 1 8 8 PLACEMENT: Right & Left side of housing. TITLE DATE SECTION ADDITIONAL DECALS C150 11-12-19 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23986 ET16KX(P)
Page 24 THE RC RATING IS A MEASURE OF THE PERIOD OF TIME THE BATTERY CAN SUPPLY A GIVEN CURRENT WITHOUT RECHARGING. TITLE DATE SECTION ® CABLE & BATTERY C200 07-30-18X VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 711105 ELECTRIC CRANES 09-27-17W...
Page 26: Stability Test
Overview Venturo follows the guidelines of ANSI B30.5 in defining stability. Generally speaking, a truck is considered stable as long as it is not on the verge of tipping - i.e. with the truck level, at least one tire on each corner of the truck must remain in contact with the ground.
Page 27 % of Rated Capacity for each of the 10 regions are provided above. CONDITIONS: · STABILIZERS FULLY EXTENDED & DOWN, ON FIRM LEVEL GROUND. TITLE DATE SECTION ® STABILITY CHART C200 05-11-17F VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20907 VENTURO CRANES 02-21-14E...
Page 28: Wire Rope Installation
SOME WINCHES MAY BE SUPPLIED WITH A HEX NUT IN LIEU OF A WEDGE FOR INSTALLING THE WIRE ROPE. TITLE DATE SECTION ® WIRE ROPE INSTALLTN C200 02-21-14K VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 22245 ET6K & LARGER CRANES 12-26-13J...
Page 30 GREASE...
Page 31: Minimum Voltage Test
MINIMUM VOLTAGE TEST ONE OF THE MOST COMMON ELECTRICAL PROBLEMS ENCOUNTERED ON 12 VOLT ELECTRICAL CRANES IS INSUFFICIENT VOLTAGE AT THE MOTOR WHEN DRAWING THE LARGE CURRENT THAT EXISTS AT FULL LOAD EXTEND BOOM CYLINDER AGAINST "UP" STOP (RELIEF VALVE WILL OPEN) VOLTAGE AT MOTOR TERMINAL WHEN OPERATING AGAINST RELIEF VALVE SHOULD BE A MINMUM OF...
Page 33 B O O M DOWN HORN WINCH DOWN For assistance, please feel free to contact Technical Support at 800-226-2238. TITLE DATE SECTION C200 MAN. OVERRIDE INSTR. 03-08-19A ® VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23084 ET NON-PROP CRANES 02-09-17...
Page 36 TITLE DATE SECTION C400 05-08-20A RPLCMNT PARTS DWG - MECH VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23990 ET16/18KX(P) 02-24-20...
Page 37: Replacement Parts List
ET18KX(P) - REPLACEMENT PARTS LIST- MECH TITLE DATE SECTION C400 REPLACEMENT PARTS LIST 05-08-20A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 24056 ET18KX(P) - MECH 02-24-20...
Page 38 11 12 13 14 15 16 18 19 21 27 TITLE DATE SECTION C400 RPLCMNT HW DWG - MECH 11-19-19 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23991 ET16/18KX(P), GEN. B...
Page 39 REPLACEMENT H/W LIST - ET16/18KX(P) MECH TITLE DATE SECTION C400 11-19-19 RPLCMNT HW LIST- MECH VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 23992 ET16/18KX(P) SERIES...
Page 46 Single & 2-Pole Slip-ring Replacement Parts (1 of 2) TITLE DATE SECTION C400 16780 REPLACEMENT PARTS 03-29-19A VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21292 ET6/8/12/16/18/25/30/36K(X) 04-27-18...
Page 47 ITEM #8, FIBER WASHER, 5/8 I.D. ET20,000 & ET20K(X) CRANES. 'MUST' SIT DIRECTLY ON TOP OF THE INVERTED FLARE NUT ITEM #6. TITLE DATE SECTION ® C400 REPL. PARTS ILLUSTRATION 04-27-18 VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 21293 ET6/8/12/16/18/25/30/36K(X)
Page 52 S1 S2...
Page 53 S1 S2...
Page 56 MANUAL OVERRIDE MANUAL OVERRIDE GREASE...
Page 57 24082; FIELD SERVICE LABEL KIT, ET16KX 21108; FIELD SERVICE LABEL KIT, ET18KX 24083; FIELD SERVICE LABEL KIT, ET16KXP 24076; FIELD SERVICE LABEL KIT, ET18KXP TITLE DATE SECTION C400 FIELD SERVICE LABEL KIT 08-04-20G VENCO VENTURO INDUSTRIES LLC CINCINNATI, OHIO SUPERSEDES 20818 ET16/18KX(P) 04-20-20F...
Page 60 1-Year Limited Warranty Policy This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or offered with our product will carry the OEM manufacturer’s respective warranty.

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Et18kxp-16