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Huffy Portable Basketball System Owner's Manual

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© COPYRIGHT 2000 by HUFFY SPORTS
Portable Basketball System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
Read and understand
operator's manual before
using this unit.
Failure to follow operating
instructions could result
in injury or damage to
property.
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-333 061
Internet Address: http://www.huffysports.com
REQUIRED TOOLS AND MATERIALS
• Two People
• Wood Board (Scrap)
• Tape Measure
• Step Ladder 8 ft. (2.4 m)
• Tape
• Garden Hose or Sand 360 lb. (163 kg)
• Hammer
• Wrenches: (Two) 3/4", (One) 1/2" (Two) 9/16"or
equivalent sockets, (One) 1/2" Deep well socket
with extension and socket wrench
• Support Table
• Phillips Head Screwdriver
1
:
05/03
P/N 211689C

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Summary of Contents for Huffy Portable Basketball System

  • Page 1 • Phillips Head Screwdriver Toll-Free Customer Service Number for U.S: 1-800-558-5234, For Canada: 1-800-284-8339, For Europe: 00 800 555 85234 (Sweden: 009 555 85234), For Australia: 1-800-333 061 Internet Address: http://www.huffysports.com 05/03 P/N 211689C © COPYRIGHT 2000 by HUFFY SPORTS...

  • Page 2: Before You Start

    BEFORE YOU START! To ensure optimal playability of backboard system, a close tolerance fit between the elevator components and hardware is required. Test fit large bolts into large holes of elevator tubes, backboard brackets and triangle plates. Carefully rock them in a circular motion to ream out any excess paint from holes if necessary.
  • Page 3 WARNING FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. Owner must ensure that all players know and follow these rules for safe operation of the system. • DO NOT HANG on the rim or any part of the system including backboard, support braces or net.

  • Page 4: Safety Instructions

    Use caution when using this unit. NOTICE TO ASSEMBLERS ALL Huffy Sports basketball systems, including those used for DISPLAYS, MUST be assembled and ballasted with sand or water according to instructions. Failure to follow instructions could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.
  • Page 5 Get to know the basic parts of your basketball system..FRONT BACK BACKBOARD ELEVATOR ASSEMBLY TOP POLE BOTTOM POLE MIDDLE POLE STRUTS FRONT BASE COVER WHEEL CARRIAGE ASSEMBLY 05/03 P/N 211689C...
  • Page 6 Item Part No Description 900467 Top Pole Section 904811 Middle Pole Section (with Label) 903407 Bottom Pole Section 900223 Wheel Bracket 206940 Axle 226403 Wheel 6” 206938 Pushnut 200117 Base 203223 Carriage Bolt, 5/16-18 x 1 202662 Hex Bolt, 5/16-18 x 4.5 203218 Washer 5/16 200188...

  • Page 7: Hardware Identifier

    HARDWARE IDENTIFIER Item #9 (1) Item #7 (2) Item #10 (1) Item #15 (1) Item #11 (7) Item #13 (1) Item #20 (5) Item #19 (1) Item #23 (1) Item #21 (1) Item #22 (16) Item #37 (9) Item #26 (4) Item #32 (4) Item #38 (2) Item #39 (4)
  • Page 8 HEIGHT ADJUSTMENT TO ADJUST BACKBOARD: 1. Grasp handle and squeeze trigger. 2. Raise or lower to desired height. Item #44 (1) 3. Release trigger. Item #41 (1) Item #40 (8) MOVING SYSTEM Item #48 (6) 1. Adjust basketball backboard height to lowest position. 2.
  • Page 9 SECTION A: ASSEMBLE THE POLES Correctly identify each pole section. Mark pole sections with tape as shown. 5" 5" TAPE TAPE (13 cm) (13 cm) Bounce middle pole section (2) into top pole section (1) together using a wood scrap as shown until they no longer move toward taped reference mark.
  • Page 10 IMPORTANT! Holes in top (1) and bottom pole (3) sections MUST align to correctly position elevator system toward playing surface. While maintaining alignment, bounce assembly and lower section (3) together as shown until they no longer move toward taped reference mark. NOTE: Pole sections should have a 3-1/2"...

  • Page 11: Section B: Assemble The Base

    SECTION B: ASSEMBLE THE BASE This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION TOOLS REQUIRED FOR THIS SECTION (not actual size) 1/2” & 9/16” Item #9 (1) Item #7 (2) Item #10 (1) Item #15 (1) Item #11 (6)
  • Page 12 Insert axle (5) through wheel bracket (4). Secure wheels (65) to axle using pushnuts (7). Carefully tap pushnuts onto axle with hammer or mallet IMPORTANT!: SIDE OF WHEEL WITH LONGER PLASTIC AXLE NEEDS TO FACE THE WHEEL BRACKET. Install wheel assembly to base (8) using bolt (9), and nut (22) as shown.
  • Page 13 Install rod (12) through holes in bottom pole section (3) and eyebolt (13). Insert pole assembly into tank (8) and through center hole on wheel assembly as shown. Secure pole assembly with anchor strap (56), washer (11), and lock nut WARNING: TWO PEOPLE REQUIRED FOR...
  • Page 14 Secure tank struts (14) to pole as shown. Place cap (15) over exposed end of bolt as shown. WARNING: TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY. Rotate non-secured ends of tank struts (14) outward to mounting holes in tank as shown.
  • Page 15 Secure ends of tank struts (14) to tank as shown. Repeat for opposite side. WARNING: TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY. Install upper pivot bracket (16) to front of base using bolt (19), washer (20) and nut (48) as shown.
  • Page 16 Insert bolt (21) through lower pivot bracket (17) as shown; bolt (21) will be secured during step 10. Carefully place base assembly on its side. Install lower pivot bracket (17) with bolt (23), washers (20), and lock nut (48) as shown. Secure both hinge tubes (18) to second wheel bracket (4) with carriage bolts (26) and flange nuts (22).
  • Page 17 Install wheels (6) onto axle (5) and wheel bracket (4) with push caps (7) as shown. Position base as shown. Secure wheel bracket assembly with disc (64), washer (20) and nut (48) as shown. WARNING: TWO PEOPLE REQUIRED FOR THESE PROCEDURES.
  • Page 18 SECTION C: ASSEMBLE THE ELEVATOR SYSTEM & BACKBOARD This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION TOOLS REQUIRED FOR THIS SECTION (not actual size) (2) 1/2”, (2) 3/4” AND (2) 9/16” Item #41 (1) Item #22 (16) Item #40 (8)
  • Page 19 Slide shroud (25) back to expose bracket and assemble gas strut components as shown. Do not over-tighten. IMPORTANT!: TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY. Carefully place end of cable into slot on bracket (24) as shown. Install strut shroud (25) over strut assembly as shown.
  • Page 20 Attach plastic lever (63) to height adjustment shroud (27) with bolt (62) and nut (58) as shown. Attach height Slide shroud assembly label (61) to the onto elevator front of the elevator adjustment tube (28) adjustment tube 11” as shown. down from top of the elevator adjustment tube (28) as shown.
  • Page 21 Remove nuts from free end of cable. Insert cable into height adjustment tube as shown (FIG. A). Pull cable through end of tube (FIG. B). FIG. B FIG. A Install pole bracket (36) to top pole as shown (FIG.A). Reference finished assembly (FIG.B.) 67 &...
  • Page 22 Identify elevator tubes. Install triangle plates (33) and elevator tubes (35) to top pole section (1) as shown. Install pole cap (34) at this time. Toward Toward Pole Board Upper & Lower Elevator tube IMPORTANT!: Test-fit bolts into holes; carefully rock them in a circular motion to ream out paint from holes if...
  • Page 23 Attach elevator adjustment tube (28) to elevator tubes (35) with bolts (40) spacers (42) and nuts (37) as shown. Attach plastic lever (63) to elevator tubes (35) with bolt (40) and nut (37) as shown. 05/03 P/N 211689C...
  • Page 24 IMPORTANT!: Insert spacer into strut assembly as shown TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY. Attach front of gas strut assembly to elevator tubes (35) by rotating elevator tubes (35) and inserting bolt (40) and nut (37) as shown. P/N 211689C 05/03...
  • Page 25 Attach free end of gas strut assembly to pole bracket (36) with bolt (43) spacers (66) and nut (45) as shown. NOTE: Gas strut (59) is attached to front side of pole. IMPORTANT!: TO AVOID RAPID EXTENSION OF STRUT ROD - DO NOT DEPRESS BUTTON ON GAS STRUT ASSEMBLY.
  • Page 26 Assemble lower elevator tubes (35) and rim to brackets (49) using bolt (40), spacers (42), and nut (37) as shown. IMPORTANT!: Refer To Instructions Included With Rim Hardware For Rim Assembly. Use the 5/16-18 x 1" hex-flange bolts for installing rim to the acrylic backboard.
  • Page 27 Assemble upper elevator tubes (35) to brackets using bolt (40), spacers (42), and nut (37) as shown. 05/03 P/N 211689C...
  • Page 28 SECTION D: INSTALL FRONT COVER & HANDLE Attach front cover (50) to hinge tubes (18) using carriage bolt (61) and flange nuts (15) as shown. CAUTION! DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY, IT MAY TIP OVER. P/N 211689C 05/03...
  • Page 29 Re-install nuts and washer as shown. It is very important to leave 1/8” of exposed thread on cable as shown. 1/8” Install trigger (29) onto cable as shown. 05/03 P/N 211689C...
  • Page 30 Install handle (30) to height adjustment assembly with screws (32) as shown. Be sure washer is seated in slot on handle as shown (FIG. A). FIG. A P/N 211689C 05/03...
  • Page 31 SECTION E: INSTALL NET CLIPS AND NET Install net clips. WARNING: Use of this product without proper installation of net clips, or when all net clips are not present could result in bodily harm. Be sure to follow directions carefully. CLIP “ARM”...
  • Page 32 NET INSTALLATION SIDE VIEW NETCLIP Insert net into bottom of clip as shown. SIDE VIEW Twist net until it snaps into position. Net must be centered through clip. NETCLIP P/N 211689C 05/03...

  • Page 33: Section F: Securing The System

    SECTION F: SECURING THE SYSTEM Roll assembly to desired playing area. Secure assembly to ground using strap (56) and tie down stake (55). Fill base (8) with water (approx. 40 gallons) and snap fill cap (54) in place. CAUTION! DO NOT LEAVE ASSEMBLY UNATTENDED WHEN EMPTY, IT MAY TIP OVER.
  • Page 34 SECTION G: APPLY HEIGHT AND MOVING LABEL Apply Height Adjustment and Moving Label (57) to front of pole, where it is clearly visible. Remove protective film from acrylic backboard. HEIGHT ADJUSTMENT TO ADJUST BACKBOARD: 1. Grasp handle and squeeze trigger. 2.

  • Page 35: Section H: Troubleshooting Guide

    SECTION H: TROUBLESHOOTING GUIDE If the elevator is still difficult to operate, verify that the valve located on the strut is fully depressed when the trigger is activated. WARNING! TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.