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Huffy DC177 Owner's Manual

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© COPYRIGHT 2000 by HUFFY SPORTS
Portable Basketball System

Owners Manual

Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
WARNING!
READ AND UNDERSTAND
OPERATOR'S MANUAL
BEFORE USING THIS UNIT.
FAILURE TO FOLLOW
OPERATING INSTRUCTIONS
COULD RESULT IN INJURY
OR DAMAGE TO
PROPERTY.
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-333 061
Internet Address: http://www.huffysports.com
REQUIRED TOOLS AND MATERIALS
• Two People
• Wood Board (Scrap)
• Tape Measure
• Step Ladder 8 ft. (2.4 m)
• Tape
• Garden Hose or Sand 360 lb. (163 kg)
• Hammer
• Wrenches: (Two) 3/4", (One) 1/2" (Two) 9/16"or
equivalent sockets, (One) 1/2" Deep well socket
with extension and socket wrench, 3/8 socket
• Support Table
• Phillips Head Screwdriver
1
:
01/04
P/N 211475

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Summary of Contents for Huffy DC177

  • Page 1: Owners Manual

    • Phillips Head Screwdriver Toll-Free Customer Service Number for U.S: 1-800-558-5234, For Canada: 1-800-284-8339, For Europe: 00 800 555 85234 (Sweden: 009 555 85234), For Australia: 1-800-333 061 Internet Address: http://www.huffysports.com 01/04 P/N 211475 © COPYRIGHT 2000 by HUFFY SPORTS...
  • Page 2 WARNING FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE. Owner must ensure that all players know and follow these rules for safe operation of the system. • DO NOT HANG on the rim or any part of the system including backboard, support braces or net.

  • Page 3: Safety Instructions

    Use caution when using this unit. NOTICE TO ASSEMBLERS ALL Huffy Sports basketball Systems, including those used for DISPLAYS, MUST be assembled and ballasted with sand or water according to instructions. Failure to follow instructions could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.
  • Page 4 Get to know the basic parts of your basketball system..FRONT BACK BACKBOARD ELEVATOR TOP POLE ASSEMBLY BOTTOM POLE MIDDLE POLE STRUTS FRONT COVER BASE WHEEL CARRIAGE ASSEMBLY P/N 211475 01/04...
  • Page 5 Item Qty Part No. Description 908026 Top Pole Section 908107 Middle Pole Section (with Label) 908015 Bottom Pole Section 900223 Wheel Bracket 206940 Axle 226403 Wheel 206938 Pushnut 206660 Base 203156 Hex Bolt, 5/16-18 x 1 203218 Flat Washer, 5/16 203100 Hex-Flange Nut, 5/16-18 201581...
  • Page 6 HARDWARE IDENTIFIER (BOLTS & SCREWS) Item #13 (2) Item #9 (6) Item #47 (1) Item #15 (4) Item #29 (4) Item #54 (2) Item #46 (1) Item #19 (3) Item #55 (1) Item #50 (6) Item #22 (2) Item #59 (4) HARDWARE IDENTIFIER (NUTS, WASHERS &...

  • Page 7: Height Adjustment

    HARDWARE IDENTIFIER (PLASTIC SPACERS & CAPS) Item #17 (1) Item #20 (8) Item #7 (2) Item #49 (4) Item #24 (2) HEIGHT ADJUSTMENT TO ADJUST BACKBOARD: 1. While holding handle, remove pin. 2. Move elevator up or down to desired height. 3.

  • Page 8: Before You Start

    BEFORE YOU START! To ensure optimal playability of backboard system, a close tolerance fit between the elevator components and hardware is required. Test fit large bolts into large holes of elevator tubes, backboard brackets and triangle plates. Carefully rock them in a circular motion to ream out any excess paint from holes if necessary.

  • Page 9: Section A: Assemble The Poles

    SECTION A: ASSEMBLE THE POLES Mark pole sections with tape (not supplied) as shown. Taped Reference Mark Taped Reference Mark WARNING LABEL Bounce middle pole (2) into top pole section (1) using a wood scrap as shown until top pole no longer moves toward pole taped reference mark on middle pole.
  • Page 10 Align top holes of top pole to bottom holes of bottom pole. While maintaining alignment, bounce top and middle pole assembly (1 & 2) onto lower section (3) using a wood scrap as shown until they no longer move toward pole identification mark on bottom pole (3).

  • Page 11: Section B: Assemble The Base

    SECTION B: ASSEMBLE THE BASE This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION TOOLS REQUIRED FOR THIS SECTION (not actual size) (2) 1/2” AND (2) 9/16" Wrenches Item #13 AND/OR (2) Socket Wrenches and Sockets Item #9 Item #14...
  • Page 12 Insert axle (5) through wheel bracket (4). Secure wheels (6) to axle using pushnuts (7). Carefully tap pushnuts onto axle with hammer or mallet IMPORTANT!: SIDE OF WHEEL WITH LONGER PLASTIC AXLE NEEDS TO FACE THE WHEEL BRACKET. Install wheel assembly to base (8) using bolts(9), washers(10) and nuts (11) as shown.
  • Page 13 Assemble pole bracket (12) Attach pole assembly to base using carriage bolts (15) washers(10) and nuts using bolt (13) and locknut (11) as shown. Two people are required (14) as shown. for this step. IMPORTANT!: WARNING! TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR...
  • Page 14 Secure tank struts (16) to pole as shown. Nut should be tightened until flush (even) with locknuts outer edge. Place cap (17) over exposed end of bolt as shown. WARNING! TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.

  • Page 15: Section C: Assemble The Elevator & Backboard

    SECTION C: ASSEMBLE THE ELEVATOR & BACKBOARD This is what your system will look like when you’ve finished this section: HARDWARE USED IN THIS SECTION TOOLS REQUIRED FOR THIS SECTION (not actual size) Item #55 (2) 1/2”, (2) 9/16"” AND (2) 3/4” Item #29 Wrenches Item #46...
  • Page 16 Install pole mount bracket (28) and reinforcement bracket (18) with carriage bolts (22) as shown. Tighten flange nuts (11) completely. Attach spacers (24, 43) to pole mount bracket (28) with bolts (29), washers (44), and lock nuts (31) as shown. IMPORTANT! Tighten just until washers (44) stop moving.
  • Page 17 Assemble lanyard (26) to locking pin (27) as shown (FIG A). Attach covers (35) onto pole mount bracket (28) with carriage bolt (19) and nut (11) as shown. IMPORTANT!: Loop end of pin lanyard (26) over carriage bolt (19) FIG. A as it passes through the pole mount bracket...
  • Page 18 Insert handle assembly through pole mount assembly as shown. Lock pole assembly in place at the 10’ (3.05 m) mark with pin (27). Install spacers (30) onto backboard brackets (45), with bolts (46, 29) and lock nuts (60, 31) as shown. IMPORTANT!: KEEP HARDWARE LOOSE UNTIL AFTER STEP 8 IS...
  • Page 19 Identify elevator tubes (33 & 34). Toward Toward Board Pole Upper Elevator tube Toward Toward Board Pole Lower Elevator tube Attach lower elevator tubes (34) and counter balance spring (48) to backboard support brackets (45) using spacers (49), bolt (50), and nut (21) as shown. 01/04 P/N 211475...
  • Page 20 Starting with nuts (11) flush against bracket (45) secure rim (40) and bracket to backboard. IMPORTANT! For spring loaded rim assembly, refer to instructions included with rim hardware. NOTE: Rim mounting nuts and bolts supplied with rim hardware. NOTE: DO NOT use washers here on spring return style rims. Refer To Instructions Included With Rim...
  • Page 21 Support pole on sawhorse. Attach backboard assembly to top pole section (1) as shown. Install pole cap (25). NOTE: Two people are recommended for this step. Use caution; elevator assembly is heavy. Install upper elevator tubes (33) to triangle plates (32) as shown. Install handle assembly to lower elevator tubes (34) using bolt (50), spacers (20), and nut (21) as shown.
  • Page 22 Insert bolt (50) through left side upper elevator tube (33), then stretch spring (48) onto bolt (50). Insert bolt (50) through right side upper elevator tube (33) and secure with nut (21). WARNING! USE EYE PROTECTION WHEN INSTALLING SPRINGS. P/N 211475 01/04...

  • Page 23: Section D: Securing The System

    SECTION D: SECURING THE SYSTEM Roll assembly to desired playing area. Secure assembly to ground using rope (56) and tie down stake (36). Fill base (8) with water (approx. 40 gallons) and snap fill caps (37) in place. WARNING! CAUTION! DO NOT LEAVE ADD TWO GALLONS (7.6 ASSEMBLY UNATTENDED...

  • Page 24: Section E: Install Front Cover

    SECTION E: INSTALL FRONT COVER Install front cover (38) by lining up stand-offs along the tank struts. Insert a tie strap (39) through the top two and bottom two stand offs. Wrap tie straps around tank struts as shown and secure tightly. Trim excess of tie strap as shown in FIG.A. STANDOFFS FIG.A P/N 211475...

  • Page 25: Section F: Net Installation

    SECTION F: NET INSTALLATION Install clips. WARNING! CLIP “ARM” USE OF THIS PRODUCT WITHOUT PROPER INSTALLATION OF SMART CLIPS ® , OR WHEN ALL SMART CLIPS ® ARE NOT PRESENT COULD RESULT IN BODILY HARM. BE SURE TO FOLLOW CLIP “BODY” DIRECTIONS CAREFULLY.
  • Page 26 SIDE VIEW NETCLIP Insert net into bottom of clip as shown. SIDE VIEW Twist net until it snaps into position. Net must be centered through clip. NETCLIP P/N 211475 01/04...

  • Page 27: Section G: Apply Height And Moving Label

    SECTION G: APPLY HEIGHT AND MOVING LABEL Apply Height Adjustment and Moving Label (42) to front of pole, where it is clearly visible. HEIGHT ADJUSTMENT TO ADJUST BACKBOARD: 1. While holding handle, remove pin. 2. Move elevator up or down to desired height.
  • Page 28 SECTION H: HEIGHT ADJUSTMENT A. While holding handle, remove pin (27). B. Move elevator up or down to desired height. C. Replace pin (27) full length to lock system at desired height. WARNING! DO NOT ALLOW CHILDREN TO ADJUST HEIGHT. P/N 211475 01/04...

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