Related Manuals for Renishaw RESOLUTE SL28B Series
Summary of Contents for Renishaw RESOLUTE SL28B Series
- Page 1 Installation guide M-9755-9109-02-A RESOLUTE BiSS Safety encoder system ™ Functional Safety installation guide and safety manual www.renishaw.com/resolutedownloads #renishaw...
- Page 2 This page is intentionally left blank. RESOLUTE™ Functional Safety Installation guide and safety manual BiSS safety encoder system Original instructions...
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Page 3: Table Of Contents
REXA30 ring flange mounting ..................... . .42 Original instructions www.renishaw.com... - Page 4 Linear RESOLUTE readhead installation drawing – standard cable outlet ..............46 Linear RESOLUTE readhead installation drawing –...
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Page 5: Legal Notices
This device complies with part 15 of the FCC Rules. Operation is subject to the following two Renishaw warrants its equipment and software for a limited period (as set out in the Standard conditions: (1) This device may not cause harmful interference, and (2) this device must accept Terms and Conditions), provided that they are installed and used exactly as defined in associated any interference received, including interference that may cause undesired operation. - Page 6 It must be installed, operated, and High density polyethylene bag HDPE Recyclable maintained as specified in Renishaw documentation and in accordance with the Standard Terms Bags and Conditions of the Warranty and all other relevant legal requirements. Metalised polyethylene Recyclable RESOLUTE™...
- Page 7 Disposal of waste electrical and electronic equipment The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for waste electrical and electronic equipment (WEEE) to enable reuse or recycling.
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Page 8: Definitions
Definitions WARNING A hazard with a medium risk of injury if not avoided ESD handling The ESD Susceptibility Symbol consists of a triangle, a reaching hand, and a slash through the reaching hand. The triangle means ‘Caution’ and the slash through the reaching hand means ‘Don’t touch’. -
Page 9: Information For Use
If the original termination is altered by the user or an extension cable is used, then it is the responsibility of the system manufacturer to make sure the system is compliant with IEC 61800-5-2 Annex E second environment – Electromagnetic immunity requirement for safety related systems. Original instructions www.renishaw.com... -
Page 10: Functional Safety Data Declaration
Functional Safety data declaration Product identification RESOLUTE Functional Safety with BiSS Safety encoder system ™ ® IEC 61508 safety data Safety Integrity Level Random Hardware Failures (per hour) = 5.94 × 10 = 8.80 × 10 = 7.92 × 10 = 8.80 ×... -
Page 11: Safety Sub-Functions
Safely limited position (SLP) • Safely limited increment (SLI) • Safe direction (SDI) • Safe speed monitor (SSM) ≤ 100 m/s See the installation specifications for RESA and REXA for the maximum permitted speeds for the range of ring diameters. Original instructions www.renishaw.com... -
Page 12: Safety Function
Safety function The RESOLUTE Functional Safety BiSS Safety encoder system shall provide a safe position • The system manufacturer must ensure that the scale and the readhead are mounted securely when requested by the controller. and cannot become detached from their mounting points e.g. a bracket fails. The following restrictions apply to this claim: •... - Page 13 Do not attach to the label that shows the product details. Do not drill into the housing as this may compromise the sealing or technical function. Route the sensor cable away from moving parts and along the same path as the readhead cable. Original instructions www.renishaw.com...
- Page 14 When cleaning the system: installation. When stored on a reel ensure that the backing tape is facing out. DO use Renishaw (A-9523-4040) alcohol wetted scale wipes to clean the readhead optics and DO allow scale to acclimatize to installation environment prior to installation.
- Page 15 ‘Commissioning test’ on page 13. It is advisable that, in the event of failure, the affected parts should be returned to Renishaw for further analysis prior to any replacement parts being sent. Using damaged parts invalidates Functional Safety certification.
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Page 16: Certification
Under the terms of CSA SIRA Functional Safety Certificate SIRA CASS00023/02, for the management and self-certification of functional safety activities up to SIL3/PLd: Renishaw plc declares that the products shown by this installation guide meet the requirements of: IEC 61508-1:2010, IEC 61508-2:2010 and IEC 61508-3:2010... -
Page 17: Declaration Of Conformity
Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances For the full declaration of conformity EUD2021-00817 see www.renishaw.com/productcompliance. EU based person authorised to compile the technical file: - Renishaw (Ireland) DAC, Swords Business Park, Swords, Co. Dublin, K67 FX67, Ireland. Original instructions... - Page 18 Summary of the UK declaration of conformity UKD2021-00817 This declaration of conformity is issued under the sole responsibility of the manufacturer, Renishaw plc. The object of the declaration is identified below: - Product name: RESOLUTE™ Functional Safety BiSS Safety encoder system Description: Revision of RESOLUTE, to comply with the requirements of Functional Safety.
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Page 19: Storage And Handling
Linear scale Minimum bend radius RSLA30 - 250 mm RTLA30-S - 150 mm RTLA30 - 50 mm FASTRACK - 200 mm RELA30 - DO NOT BEND NOTE: Ensure self-adhesive tape is on the outside of the bend. Original instructions www.renishaw.com... - Page 20 System RELA30/ RSLA30 scale RTLA30-S and RTLA30 scales, FASTRACK carrier and rings only and RESOLUTE readhead N-heptane Acetone Acetone Chlorinated Chlorinated COCH COCH Solvents Solvents Propan-2-ol Methylated Methylated CHOHCH Spirits Spirits RESOLUTE™ Functional Safety Installation guide and safety manual BiSS safety encoder system Original instructions...
- Page 21 Temperature Storage System −20 °C to +80 °C Operating System 0 °C to +80 °C Humidity 95% relative humidity (non-condensing) to IEC 60068-2-78 Original instructions www.renishaw.com...
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Page 22: Rotary Resolute Readhead Installation Drawing - Standard Cable Outlet
Rotary RESOLUTE readhead installation drawing – standard cable outlet Dimensions and tolerances in mm (Yaw tolerance ±0.5°) 0.31 Set-up LED Offset 3.25 ±1 6.5 minimum R > 20 dynamic bend radius 16.5 R > 10 static bend radius 2 mounting holes M3 through, counterbored each side, 3 deep (Roll tolerance ±0.5°) 0.05... -
Page 23: Rotary Resolute Readhead Installation Drawing - Side Cable Outlet
Extent of mounting faces. NOTE: RESOLUTE readhead of readhead orientation 0.8 ±0.1 mm on 52 mm rings. shown on REXA ring The recommended thread engagement is 6 mm minimum (9 mm including counterbore) and the recommended tightening torque is 0.9 Nm to 1.1 Nm. Original instructions www.renishaw.com... -
Page 24: Resa30 Ring Specifications
RESA30 ring specifications The RESA ring must be installed and operated with the following specifications. Installation temperature 20 ±5 °C Operating temperature range 0 to 80 °C Mounting shaft coefficient of thermal expansion at 20 °C 15.5 ±0.5 μm/m/°C RESA30 ring taper mount Safety factor Safe position ±0.2 mm... - Page 25 0.409 1 300 0.382 1 200 0.347 1 100 0.327 1 000 0.277 NOTE: The ‘Mechanical Safe Position’ is the maximum distance the scale might move from its installed position and will be undetected by the readhead. Original instructions www.renishaw.com...
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Page 26: Resa30 'A' Section Ring Installation Drawing
θ 1 x 45° NOTES: • The scale zero position is radially aligned with the centre of the mounting hole to the left of the ‘Renishaw’ logo. θ • is the angle between one tapped hole and the adjacent clearance hole. - Page 27 20° 171.84 152.00 183.45 163.04 20° 183.25 163.00 200.40 180.04 15° 200.20 180.00 206.50 186.05 15° 206.10 186.00 208.80 186.05 15° 208.40 186.00 229.40 209.05 15° 229.00 209.00 There are no tapped holes on the 489 mm ring Original instructions www.renishaw.com...
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Page 28: Resa30 'B' Section Ring Installation Drawing
θ R0.5 Ø DI Ø DH NOTES: • The scale zero position is radially aligned with the centre of the mounting hole to the left of the ‘Renishaw’ logo. Ø DO θ θ • is the angle between one tapped hole and the adjacent clearance hole. The angle between two clearance holes is 2 The dimensions DO, DI and DH for the RESA30 ‘B’... - Page 29 95.04 30° 114.50 95.00 150.40 130.04 20° 150.20 130.00 165.10 145.04 20° 164.90 145.00 200.40 180.04 15° 200.20 180.00 IMPORTANT: RESOLUTE readheads must be used with the correct size RESA30 ring. Ensure matching part numbers when ordering. Original instructions www.renishaw.com...
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Page 30: Resa30 Ring Mounting Options
RESA30 ring mounting options Taper mount Interference fit ‘A’ section ‘B’ section Not applicable Recommended for all installations Alternative installation • Enables simplest adjustment. • Will not correct eccentricity of the supporting shaft. • Offers highest accuracy. Notes • Enables eccentricity to be compensated. •... -
Page 31: Equipment Required For Taper Mounting The Resa30 'A' Section Ring
NOTE: Recommended screw type M3 × 0.5 and must comply with ISO 4762/DIN 912 grade 10.9 minimum /ANSI B18.3.1M with a CTE of 10 to 16 µm/m/°C @ 20 °C. • Dial Test Indicator (DTI) • Appropriate cleaning solvents (see ‘Storage and handling’ on page 19) • Hex key • Torque wrench Optional parts: • Renishaw scale wipes (A-9523-4040) • Lint-free cloth Original instructions www.renishaw.com... -
Page 32: Resa30 'A' Section Ring Taper Mounting
RESA30 ‘A’ section ring taper mounting Dimensions and tolerances in mm Mounting shaft specifications Recommended taper roundness: 7 minimum Roundness Diameter value (TIR) 15° ±0.2° ≤ 115 0.025 150 to 225 0.050 ≥ 300 0.075 Recommended taper diameter (DT): 33.85 83.85 155.85 212.85 333.85 33.65... - Page 33 Lightly tighten the screws. Use a Dial Test Indicator (DTI) to check the radial displacement at the screw locations. NOTE: Disregard the radial displacement between the screw locations. Use a DTI with low exertion force to avoid scratching the scale surface. A DTI with a ruby ball stylus is recommended as a further precaution against scratches. Original instructions www.renishaw.com...
- Page 34 • Adjust the screws to reduce the range of radial displacement. When adjusting, identify the screw location with the lowest radial displacement and tighten that screw, aiming for the average of the highest and lowest indicator readings. • Repeat this process until the DTI readings are within ±5 µm at the screw locations. NOTE: It may be necessary to loosen screws whilst tightening other screws.
- Page 35 Repeat this process until the radial displacement at all of the screw locations is within ±3 µm and that all screw torques are within the specified range. • Excessive tightening of screws can have a small effect on accuracy. Contact your local Renishaw representative for more details. •...
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Page 36: Equipment For Interference Fit Mounting The Resa30 'A' Section And Resa30 'B' Section Rings
Appropriate cleaning solvents (see ‘Storage and handling’ on page 19) • Hex key • Torque wrench Optional parts: • Renishaw scale wipes (A-9523-4040) • Lint-free cloth RESOLUTE™ Functional Safety Installation guide and safety manual BiSS safety encoder system Original instructions... -
Page 37: Resa30 'A' Section And Resa30 'B' Section Ring Interference Fit Mounting
235.060 • Insert screws into all mounting holes. 80.023 235.031 • Tighten all screws. 80.045 260.066 • Clean ring using Renishaw scale cleaning wipes or a clean, dry, lint-free cloth. 80.023 260.034 95.045 280.066 NOTES: 95.023 280.034 104.045 310.066 •... -
Page 38: Rexa30 Ring Specifications
REXA30 ring specifications The REXA ring scale must be installed and operated with the following specifications. Installation temperature 20 ±5 °C Operating temperature range 0 to 80 °C Mounting shaft coefficient of thermal expansion at 20 °C 14.5 to 16.5 µm/m/°C REXA30 ring flange mount Safety factor Safe position ±1 mm... -
Page 39: Rexa30 Ring Installation Drawing
Scale centreline increasing count θ The scale zero is radially aligned with the centre of the mounting hole to the left of the ‘Renishaw’ logo Fiducial marks, 4 positions, to aid installation N holes Ø6 through, equally spaced Section A-A Graduations are centered within this dimension. - Page 40 REXA30 ring dimensions Nominal Dimensions Mounting holes external θ diameter 52.1 - 52.2 90° 57.25 - 57.35 90° 40.5 64.5 75.3 - 75.4 52.5 45° 57.5 97.5 100.2 - 100.3 77.5 45° 57.5 97.5 103.0 - 103.2 77.5 45° 57.5 97.5 104.2 - 104.4 77.5...
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Page 41: Equipment For Flange Mounting The Rexa30 Ring
/ ANSI B18.3.1M with a CTE of 10 to 16 µm/m/°C @ 20 °C. • Dial Test Indicator (DTI) • Rubber mallet • Appropriate cleaning solvents (see ‘Storage and handling’ on page 19) • Hex key • Torque wrench Optional parts: • Renishaw scale wipes (A-9523-4040) • Lint-free cloth Original instructions www.renishaw.com... -
Page 42: Rexa30 Ring Flange Mounting
REXA30 ring flange mounting • The REXA30 ring should be flange mounted onto a flat surface to minimise 2-per-rev distortion. Dimensions and tolerances in mm • Taper mounting is not suitable for thick cross-section REXA rings. • To avoid distorting to the scale, the REXA should not be interference fitted. •... - Page 43 IMPORTANT: Do not tighten the screws at this point; simply engage the threads ensuring Dimple or slot indicates that the heads do not touch the ring. fiducial mark • The recommended thread engagement is 10 mm. NOTES: • Do not lubricate screws. • Do not use a locking compound. Original instructions www.renishaw.com...
- Page 44 Adjusting the REXA30 ring Step 1 • Remove the protective film from the surface of the REXA. • Measure the run-out on the REXA ring using a Dial Test Indicator (DTI) to. Use a DTI with low exertion force to avoid scratching the scale surface. A DTI with a ruby ball stylus is recommended as a further precaution against scratches.
- Page 45 NOTE: The run-out values at the ‘slot’ fiducial points do not have to match the run-out values at the ‘dimple’ fiducial points. • If the ring has moved position outside the 10 µm limit, the screws must be loosened and the ring adjusted. Original instructions www.renishaw.com...
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Page 46: Linear Resolute Readhead Installation Drawing - Standard Cable Outlet
Linear RESOLUTE readhead installation drawing – standard cable outlet Dimensions and tolerances in mm (Yaw tolerance ±0.5°) Set-up LED 0.31 Extent of mounting faces. The recommended thread engagement is 6 mm minimum (9 mm including counterbore) and the recommended tightening torque is 0.9 Nm to 1.1 Nm. Offset and rideheight vary depending upon scale type: Scale type Offset... -
Page 47: Linear Resolute Readhead Installation Drawing - Side Cable Outlet
2 mounting holes M3 × 9 deep counterbored 3 deep 16.5 Rideheight 0.6 ±0.12 from (Roll tolerance ±0.5°) FASTRACK top surface 17.2 0.05 (Pitch tolerance ±0.5°) 0.31 Scale and optical centreline Optical centreline NOTE: RESOLUTE readhead shown on RTLA30 /FASTRACK scale system. Original instructions www.renishaw.com... -
Page 48: Rela30/ Rsla30 Spar Scale Technical Specifications
RELA30/ RSLA30 spar scale technical specifications RELA30 Form (height × width) 1.8 mm × 14.9 mm (including adhesive backing tape) Mounting Adhesive backing tape Datum fixing RGG-2 epoxy (A-9531-0342) datum point Material ZeroMet ™ . High stability low-expansion nickel-iron alloy Installation temperature 20 ±5 °C Operating temperature range... -
Page 49: Rela30/ Rsla30 Scale Installation Drawing
RELA30 shown. RSLA30 installation is the same but the scale has no chamfers. When the scale is to be mounted vertically, position the dowels so that the datum edge is supported. Double-sided adhesive tape is included with all scale lengths. Original instructions www.renishaw.com... -
Page 50: Equipment Required For Adhesive Mounting The Rela30/Rsla30 Spar Scale
Appropriate cleaning solvents (see ‘Storage and handling’ on page 19) • Pencil or other appropriate marker • Scissors Optional parts: • Renishaw scale wipes (A-9523-4040) • Lint-free cloth RESOLUTE™ Functional Safety Installation guide and safety manual BiSS safety encoder system Original instructions... -
Page 51: Installing The Adhesive Mounted Rela30/Rsla30 Scale
2. Mark the area for epoxy on the adhesive tape and cut the tape accordingly. The epoxy datum 4. Thoroughly mix and apply the epoxy to the back of the scale and then remove the remaining clamp fixes the scale rigidly to the substrate at the chosen location. backing liner. Area for RGG-2 epoxy Original instructions www.renishaw.com... - Page 52 6. Remove any excess epoxy. with firm finger pressure. Excess epoxy 7. Allow 24 hours for the epoxy to cure fully and then clean the scale using Renishaw scale wipes or a clean, dry, lint-free cloth. Support dowels Mounting ledge RESOLUTE™...
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Page 53: Rtla30-S Scale Technical Specifications
Accuracy (at 20 °C) ±5 μm/m, calibration traceable to International Standard Coefficient of thermal expansion (at 20 °C) 10.1 ±0.2 μm/m/°C Maximum length 50 nm resolution readhead 13.42 m 1 nm resolution readhead 17.18 m Mass 184 g/m Original instructions www.renishaw.com... -
Page 54: Rtla30-S Scale Installation Drawing
RTLA30-S scale installation drawing Dimensions and tolerances in mm Overall length (OL) = (ML + 54) Scale length (L) = (ML + 17) Measuring length (ML) 0.2/100 F = axis of motion Datum clamp (A-9585-0028) Optional end cover (Pair A-9585-0035) Readhead optical detector position at extent of travel End cover alignment indicator... -
Page 55: Equipment Required For Installing The Rtla30-S Scale
Appropriate cleaning solvents (see ‘Storage and handling’ on page 19) • RTLA30-S scale applicator (A-9589-0095) • 2 × M3 screws Optional parts: • Renishaw scale wipes (A-9523-4040) • End cover kit (A-9585-0035) • Lint-free cloth • Loctite ® ™ dispensing tip (P-TL50-0209) •... -
Page 56: Cutting The Rtla30-S Scale
Cutting the RTLA30-S scale If required cut the RTLA30-S scale to length using the guillotine or shears. Refer to the ‘RTLA30-S scale installation drawing’ on page 54. Using the guillotine Using the shears The guillotine should be held securely in place, using a suitable vice or clamping method. Feed the RTLA30-S scale through the middle apperture on the shears (as shown below). -
Page 57: Applying The Rtla30-S Scale
Ensure the backing tape is routed under the splitter screw. 12. Clean the scale using Renishaw scale cleaning wipes or a clean, dry, lint-free cloth. Start position 13. Fit the optional end covers (see ‘Fitting the end covers’... -
Page 58: Fitting The End Covers
Fitting the end covers Fitting the datum clamp The end cover kit is designed to be used with the RTLA30-S scale to provide protection for IMPORTANT: Allow 24 hours after scale application before fitting the datum clamp. exposed scale ends. The datum clamp fixes the RTLA30-S scale rigidly to the substrate at the location chosen. -
Page 59: Rtla30/Fastrack Scale System Technical Specifications
Hardened and tempered matensitic stainless steel Installation temperature 20 ±5 °C Operating temperature range 0 to 80 °C Coefficient of thermal expansion (at 20 °C) 10.1 ±0.2 μm/m/°C Maximum supplied length 25 m Minimum recommended length 100 mm Mass 172 g/m Original instructions www.renishaw.com... -
Page 60: Rtla30/Fastrack Scale System Installation Drawing
RTLA30/FASTRACK scale system installation drawing Dimensions and tolerances in mm Overall length (OL) = (ML + 22) 1 minimum (gap) Scale length (L) = (ML + 10) Measuring length (ML) FASTRACK length (L − 24) 10 maximum (gap) 0.75 ±1 0.1 / 100 F = axis of motion 18 ±0.1... -
Page 61: Equipment Required For Installing The Rtla30 And Fastrack Scale System
• Guillotine (A-9589-0071) or shears (A-9589-0133) or cutting RTLA30 scale and FASTRACK carrier to length required Used to secure axis datum position. Alternative mechanical datum clamp is also available. Contact your local Renishaw representative for further details. Original instructions www.renishaw.com... -
Page 62: Cutting The Rtla30 Scale And Fastrack Carrier
Cutting the RTLA30 scale and FASTRACK carrier CAUTION: During handling or installation of FASTRACK, suitable gloves should be worn to protect against injury from sharp edges. If required cut the FASTRACK carrier and RTLA30 scale to length (separately) using the guillotine or the shears after referring to the installation drawing. Refer to the ‘RTLA30/FASTRACK scale system installation drawing’... - Page 63 Hold the scale in place and close the shears in a smooth motion to cut through the scale. Insertion of the FASTRACK carrier through widest apperture Insertion of the RTLA30 scale through the middle apperture CAUTION: Do not cut FASTRACK in these areas Original instructions www.renishaw.com...
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Page 64: Applying The Rtla30 And Fastrack Scale System
Applying the RTLA30 and FASTRACK scale system 1. Thoroughly clean and degrease the substrate and allow to dry. 4. Remove the backing liner and stick the FASTRACK to the substrate locating it against the ledge /separate straight edge(s) or dowels. For FASTRACK location a ledge, separate straight edge(s) or dowels can be used. - Page 65 Ledge NOTE: For instructions on how to use the scale installation tool, download the RTL* scale installation tool (A-9589-0420) user guide (Renishaw part no. M-9589-9101) from the website at www.renishaw.com/resolutedownloads. IMPORTANT: If manually installing the scale using fingers, suitable gloves should be worn to protect against injury from sharp edges.
- Page 66 Ensure a gap > 1 mm 9. Clean the FASTRACK and the scale using a lint-free cloth. NOTE: Mechanical datum clamp also available. Contact your local Renishaw representative for more details. RESOLUTE™ Functional Safety Installation guide and safety manual BiSS safety encoder system...
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Page 67: Resolute Readhead Mounting And Alignment
Cable rolling radius must be > 25 mm when the cable is routed through moving trunking/a cable chain. • Route the cable away from operating environments that will exceed the EMC limits defined IEC61800-5-2: Annex E second environment– Electromagnetic immunity requirement for safety related systems. Original instructions www.renishaw.com... - Page 68 For RTLA30/ FASTRACK systems use the 0.6 mm red spacer 0.6 ±0.12 mm for the RTLA30/ FASTRACK system For more details refer to the Advanced Diagnostic Tools and ADT View software User guide (Renishaw part no. M-6195-9413). The software can be downloaded for free from www.renishaw.com/adt.
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Page 69: Electrical Connections
IMPORTANT: • The shield should be connected to the machine earth (Field ground). • If the connector is modified or replaced, the customer must ensure both 0 V cores (white and green) are connected to 0 V. Original instructions www.renishaw.com... -
Page 70: Resolute Fs With Biss Safety Serial Interface
This is the worst-case figure that is correct for the slowest communications request rates. For faster request rates, the maximum acceleration of scale with respect to the readhead can be higher. For more details, contact your local Renishaw representative. RESOLUTE™ Functional Safety Installation guide and safety manual BiSS safety encoder system... -
Page 71: Readhead Signals
4, 5 White 8, 9 5, 8 Green Serial Violet communications MA− Yellow SLO+ Grey SLO− Pink Shield Shield Case Case M12 (sealed) connector (Termination code S) 9-way D-type plug (Termination code A) 48.3 14.5 M12 × 1.0 Original instructions www.renishaw.com... - Page 72 +44 (0) 1453 524524 uk@renishaw.com © 2019–2023 Renishaw plc. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other WHILE CONSIDERABLE EFFORT WAS MADE TO VERIFY THE ACCURACY OF THIS media or language by any means, without the prior written permission of Renishaw.
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