Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Delta-q QUIQ Series
Summary of Contents for Delta-q QUIQ Series
- Page 1 QUIQ SERIES INSTALLATION & TROUBLESHOOTING GUIDE...
- Page 2 NOTE TO THE READER Use table of contents links to make the document easier to search. Use the link in the bottom left corner to return to the table.
- Page 3 This page is intentionally left blank...
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Page 4: Table Of Contents
TABLE Of cONTENTS GETTING STARTED ......6 High Voltage Safety ......7 Electrical Safety Information ..8 Battery Safety Information ..... 9 Installation Safety Information ..10 MEcHANIcAL INSTALLATION ... 11 Environment ........12 Mounting Instructions ..... 14 Safety ..........16 Vibration .......... - Page 5 Wetting Circuit ......27 Standard DC Output ......29 Inline Connector (ICON) DC Output ......33 Part numbers ......33 QuiQ-dci Models DC Outputs ... 37 QUIQ cHARGER TROUBLESHOOTING ......40 Indications on the Charger 10-LED Display ..........41 Fault Indications ......44 Fault LED ........44 QUIQ-DcI cHARGER/cONvERTER TROUBLESHOOTING ......
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Page 7: Getting Started
Before installing your Delta-Q Technologies battery, please review and follow these safety guidelines. HIGH vOLTAGE SAfETy WARNING: This product produces hazardous output voltages under nor mal oper ation. E xercise extreme care when working with the equipment and the batteries. -
Page 8: Electrical Safety Information
ELEcTRIcAL SAfETy INfORMATION DANGER: Risk of electric shock. Connect charger power cord to an AC outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A grounded AC outlet is required to reduce the risk of electric shock—do not use ground adapters or modify the plug. -
Page 9: Battery Safety Information
BATTERy SAfETy INfORMATION WARNING: Only use the charger with a charging profile that is appropriate to the specific battery type. Other usage may cause personal injury and damage. Lead acid batteries may generate explosive hydrogen gas during normal charging. Keep sparks, flames, and smoking materials away from batteries. -
Page 10: Installation Safety Information
INSTALLATION SAfETy INfORMATION DANGER: Charger outputs and battery voltages pose an energy and/or shock hazard under normal use. These units must be installed in the host equipment in such a manner that the output cable and battery connections are only accessible with the use of a tool by qualified personnel. -
Page 12: Mechanical Installation
See Mounting Instructions for more options. The QuiQ Series charger case is an IP66 enclosure. It is well protected against fine dust (IEC60529 IP6x), and capable of operation in heavy seas, temporary flooding, and heavy water streams (IEC60529 IPx6). - Page 13 M4 Ground Stud Proper Mechanical Installation Mechanical Installation...
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Page 14: Mounting Instructions
MOUNTING INSTRUcTIONS Mount the charger by the mounting plate using appropriate fasteners (i.e., locking ¼” or M6 bolts), and all of the mounting slots provided. If mounting in an enclosed area, test the charger and monitor it for reduced power operation. If mounting the charger vertically, there are two considerations: charger performance and charger life. - Page 15 Internal Temperature Sensor Mounting Example Mechanical Installation...
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Page 16: Safety
SAfETy For UL2202 1st Edition safety compliance in electric vehicle applications, a 12 AWG green bonding wire must be attached from the M4 stud located on the charger (see page 6) to the vehicle frame. This is for electric shock safety. -
Page 17: Vibration
QuiQ Series chargers are designed to UL2202 1st Edition and the vibration test specified within. It is not intended for heav y-duty vehicle applications. Minimum Bend Radius on Cables Minimum Bend Radius on Cables (60mm - 2.36") Mechanical Installation... -
Page 18: Cable Strain
cABLE STRAIN High strain on the AC Input Cord combined with heating and cooling over time may cause one or more conductors in the cord to break and the charger to fail. The recommended minimum bend radius on all cables leaving the charger is 60mm (2.36”). - Page 19 cLAMP this side only charger DO NOT cLAMP this side Mechanical Installation...
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Page 21: Ac Input
As QuiQ Series chargers are available in dozens of different output configurations, pay close attention to the specific configuration of your charger and follow the information below for maximum performance from your installation. Ac INPUT The AC input of QuiQ Series charger s use the standard IEC60320/C14 Connector. - Page 22 BRIDGE REcTIfIER POWER fAcTOR cORREcTION MIcRO- SWITcHING cONTROLLER TRANSfORMER OUTPUT fILTER TO BATTERy AC Input Electrical Installation...
- Page 23 The QuiQ Series charger has been tested with a number of portable AC power generators. DQDB and newer chargers can be used with virtually any generator rated 2kW or higher.
- Page 24 the generator before putting it into ser vice. Older chargers should be used with a sine-wave inverter generator only. QuiQ 1500 will reduce power to 1200W if AC voltage falls below 180VAC. QuiQ 1500 will resume maximum power if AC voltage rises above 189VAC.
- Page 25 Ground Line neutral Connector Pin Configuration CoLoR DESC. MInIMUM WIRE Brown AC Line Green/Yellow AC Ground 14 AWG/2.5mm2 Blue AC Neutral NOTE: Recommended Extension Cords (110VAC): 10AWG/6.0mm2: max length of 3 0m (10 0 f t) 14AWG/2.5 mm2: max length of 15m (50ft) 16AWG/1.5 mm2: max length of 7.5m (25ft) Electrical Installation...
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Page 26: Interlocks
INTERLOckS There are two types of interlocks and both interlocks have their own relay. STANDARD INTERLOck • One wire interlock • Referenced to battery negative • Green wire on standard cable • Toggling can depend on installed algorithm • Use a recommended wetting circuit SIGNAL INTERLOck •... -
Page 27: Wetting Circuit
WETTING cIRcUIT BLAck INTERLOck BATTERy - BATTERy + Wetting Circuit DC output Electrical Installation... - Page 28 DC oUTPUT R1 (Ω) C1 (uF) C1 (V) R2 (Ω) Electrical Installation...
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Page 29: Standard Dc Output
STANDARD Dc OUTPUT Simplified internal diagram of the charger’s output connections. Electrical Installation... - Page 30 cHARGER INTERNAL OUTPUT OUTPUT INTERLOck Electrical Installation...
- Page 31 WIRE TERMInATIon DESC. WIRE SIzE CoLoR 3/8” Ring Battery 12AWG/ Terminal Positive 3.3mm2 3/8” Ring Battery 12AWG/ Black Terminal via Negative 3.3mm2 Thermistor Block Temperature Overmoulded 12AWG/ White Sensor Thermistor Block 3.3mm2 Signal Female ¼” Standard 12AWG/ Green Spade Terminal Interlock 3.3mm2 (ships shrouded)
- Page 32 WIRE noTES CoLoR It is recommended to install an appropriate size fuse from the battery terminal to the vehicle system. This may also prevent damage to the charger. Important: Connect the ring terminal with Black overmould directly to the batter y negative post;...
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Page 33: Inline Connector (Icon) Dc Output
INLINE cONNEcTOR (IcON) Dc OUTPUT PART NUMBERS 912-2454, 912-3654, 912-4854, 912-7254, 912-9654, 914-4854-01, and 914-7254-01. 24V/36V/48V/72V/84V/96V QuiQ Model Electrical Installation... - Page 34 Anderson Power Connector Deutsch DT06-08SA Signal Connector Electrical Installation...
- Page 35 Conn WIRE DIAMETER DESC. (AWG) 14-20 Temp Sense+ 14-20 Temp Sense- 14-20 Signal Interlock NC 14-20 Signal Interlock COM 14-20 Signal Interlock NO 14-20 LED + 14-20 LED - NOT USED Pin Configuration for Signal Connector (Deutsch DT05-08SA) Table 4-1 Electrical Installation...
- Page 36 Conn noTES Connect to NTC 10k 5% Thermistor. IMPORTANT: If using a temperature-sensing algorithm, connect to Battery Negative or Temp Sense Negative if not installed. cAUTION: Ensure B+ and B- polarity are correct before connecting this pin otherwise this input may be damaged. Internally connected to battery negative Normally Closed Common, 1A maximum.
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Page 37: Quiq-Dci Models Dc Outputs
QUIQ-DcI MODELS Dc OUTPUTS Part numbers 922-4854, 922-7254, and 922-9654 have the same DC output/Deutsch connectors are our Inline Connector charger. QuiQ-dci has an extra output connector. (12V DC-DC output with Anderson Power Connectors). 48V/72V/96V QuiQ-dci Model Electrical Installation... - Page 38 Anderson Power (PP75 Series) 114958G1 Electrical Installation...
- Page 39 WIRE DIAMETER Conn PIn DESC. (AWG) Black 10-12 12V Ground Switched Output Enable Blue 10-16 (Input) 10-12 12V Unswitched Output White 10-12 Switched Output Conn PIn noTES Black 8-17 VDC on this pin activates the 12V Blue switched output pins Always active 13.5V output 13.5V output activated by the switched output White...
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Page 41: Quiq Charger Troubleshooting
INDIcATIONS ON THE cHARGER 10-LED DISPLAy LED indications following “Power-On Self Test”: QuiQ Charger Troubleshooting... - Page 42 AMETER (AMBER) SyMBOL Display approximate scale of current output during charging. Also indicates algorithm #1-6 for 11 seconds if no battery is connected. High internal charger temperature. Current output reduced. Provide better airflow to the charger. Tr y placing the charger to a cooler location or open the machine panel that may be restricting airflow.
- Page 43 SyMBOL 100% cHARGE (GREEN) Charging complete. Charger in Maintenance Mode. Absorption phase complete. In Finish phase. SyMBOL Ac ON (AMBER) AC Power good. AC Voltage below 105VAC. Check AC voltage and extension cord length (max length 30m (100’) at 10AWG (6.0mm²) or 7.5m (25’) at 16AWG (1.5mm²...
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Page 44: Fault Indications
fAULT INDIcATIONS As discussed, add note about flashing timings to ensure charger isn’t resetting and flashing #1 multiple times. Note: The number of red flashes between pauses for the Fault LED, and refer to table below. The blinking rate is 0.2s on, 0.2s off, and 1.2s between repeats. - Page 45 • If this problem does not clear after the battery voltage is measured to be less than 2.5V per cell, contact the manufacturer of your vehicle/ machine or the distributor of the charger for servicing. • This fault will automatically clear and the charger will restart charging when the voltage drops to within operating range.
- Page 46 cHARGE TIMEOUT Flashes (Red): Indicates the battery failed to charge within the time allowed by the charge algorithm. This could occur if the battery is of larger capacity than the algorithm is intended for. In unusual cases, it could mean charger output is reduced due to high ambient temperature.
- Page 47 pack, and the pack is of questionable status, reset the charger by disconnecting AC power for 30 seconds, and then reconnect the AC to start a new charge cycle. After a few charge cycles, this problem could stop occurring as the pack recovers. •...
- Page 48 • Try the charger on a good battery. • This fault most likely occurs, when the battery pack is in poor condition. Try to recover the pack with a charger that can charge the individual batteries – such as an automotive charger. Be sure to set this charger to the appropriate voltage –...
- Page 49 QUIQ INTERNAL fAULT Flashes (Red): This fault indicates that the batteries will not accept charge current, or an internal fault has been detected in the charger. This fault will nearly always be set within the first 30 seconds of operation. •...
- Page 50 between the Interlock wire and charger positive (red wire). the fuse has blown If an open circuit is measured. • If this fault occurs after battery charging has started, confirm that AC power was not interrupted and that all batter y connections are good.
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Page 52: Quiq-Dci Charger/Converter Troubleshooting
SyMPTOMS NO OR LOW OUTPUT • Input voltage out of range: 35 – 87V for the 48V model » 50 – 130V for the 72V model » • Unit overheating – increase cooling air flow • Short circuit detected • Poor connections –... - Page 53 TURN-ON OR TURN-Off DELAy GREATER THAN 3 SEcONDS • Switched input circuit variability – no action required WIRING OR cONNEcTORS OvERHEATING • Wire gauge too small (minimum 18AWG) • More than 18A is drawn from a single connector QuiQ-dci Charger /Converter Troubleshooting...
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Page 54: Other Conditions
AC power for 30 seconds and reconnecting it. cHARGER OPERATES AT LOW cURRENT ONLy Delta-Q charge algorithms only operate at a low current, usually 2-5A if the battery voltage is less than 2.0V/cell. This is to slowly recharge an over-discharged battery to avoid damaging it. - Page 55 Delta-Q Technologies Corp. 3755 Willingdon Avenue Burnaby, BC V5G 3H3 CANADA +1.604.327.8244 © 2019 Delta-Q Technologies Corp. All rights reserved. (PN: 710-0009 Rev 7 Date: 28/10/2019 www.delta-q.com...
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