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Summary of Contents for Delta-q IC Series
- Page 1 IC SERIES INSTALLATION & TROUBLESHOOTING GUIDE...
- Page 2 NOTE TO THE READER Use table of contents links to make the document easier to search. Use the link in the bottom left corner to return to the table.
- Page 3 This page is intentionally left blank...
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Page 4: Table Of Contents
GETTING STARTED ......6 High Voltage Safety ......7 Electrical Safety Information ..8 Battery Safety Information ..... 9 Precautions ........10 IC SERIES CHARGER INTERfACE ..11 NOTES ..........15 Normal Operation ......17 Bulk Charging, <80% Complete ......17 Absorption/Finish Phase, >80% Complete ......18... - Page 5 Cable Dressing ........ 26 IC650 DC OUTpUT ......28 IC900/1200 DC OUTpUT ....31 IC650 DC WIRING INSTRUCTIONS ..35 IC900 & IC1200 DC WIRING INSTRUCTIONS ....40 SIGNALS & CONTROL CONNECTOR ... 44 TROUBLESHOOTING ......48 Fault Codes - Internal Condition Preventing Charging ..
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Page 7: Getting Started
Before installing your Delta-Q Technologies battery, please review and follow these safety guidelines. HIGH VOLTAGE SAfETy WARNING: This product can contain potentially lethal levels of voltage. Exercise extreme care when working with the equipment. WARNING: DO NOT open the case of the charger. -
Page 8: Electrical Safety Information
ELECTRICAL SAfETy INfORmATION DANGER: Risk of electric shock. Connect charger power cord to an AC outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A grounded AC outlet is required to reduce the risk of electric shock. Do not use ground adapters or modify the plug. -
Page 9: Battery Safety Information
BATTERy SAfETy INfORmATION WARNING: Use the charger only with an algorithm that is appropriate to the specific battery type and capacity. Other usage may cause personal injur y and damage. Lead acid batteries may generate explosive hydrogen gas during normal charging. Keep sparks, flames, and smoking materials away from batteries. -
Page 10: Precautions
pRECAUTIONS HOT SURfACES: During charging, the surface of the charger may become hot to the touch, especially in higher ambient temperatures. This is normal. Avoid touching the surface of the charger. EXTENSION CORD RATING: Extension cords used with the charger must have appropriate safety approvals for the country in which it is used (e.g., Nationally Recognized Testing Laboratories (NRTL) approval in the United... -
Page 12: Ic Series Charger Interface
USB Indicator AC power Battery Indicator Charging Indicator USB Host Status bar port IC Series Charger Interface... - Page 13 Charge Charging Algorithm/ Output Error Display Indicator Select Charge profile Button Display panel IC Series Charger Interface...
- Page 14 - USB port active Solid green - Safe to remove USB flash drive flashing green - Low state of charge Solid green - High state of charge flashing green - High state of charge Solid green - Charge complete IC Series Charger Interface...
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Page 15: Notes
USB flash drive, a user can download charge tracking data, and update the charger’s software and charging profiles. The Charge Profile/Error Display shows one of four possible codes to indicate different conditions: IC Series Charger Interface IC Series Charger Interface... - Page 16 The E and F codes are followed by three numbers and a period to indicate different conditions (e.g., E-0-0-4.). See Charger Fault Codes or Charger Error Codes for details on these conditions and their solutions. IC Series Charger Interface IC Series Charger Interface...
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Page 17: Normal Operation
NORmAL OpERATION BULk CHARGING, <80% COmpLETE <80% Slow flashing AC Status Charging Indicator IC Series Charger Interface... -
Page 18: Absorption/Finish Phase, >80% Complete
ABSORpTION/fINISH pHASE, >80% COmpLETE >80% Quick flashing <80% AC Status Charging Indicator IC Series Charger Interface... -
Page 19: Charging Complete
CHARGING COmpLETE >80% Quick flashing <80% AC Status Charging Indicator IC Series Charger Interface... -
Page 20: Configuring The Ic650 Charger Using A Usb Flash Drive
CONfIGURING THE IC650 CHARGER USING A USB fLASH DRIVE Using the Delta-Q software, USB storage drives can be pre-programmed to certain charger configurations. To use the USB port, follow these steps: Insert the USB flash drive at any time, but preferably not during a charge cycle. - Page 21 The green triangle may turn off for a few seconds during programming as the charger reboots, DO NOT remove the USB during this time or the update might fail. IC Series Charger Interface...
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Page 23: Electrical Instalation
The charger has either two or three connectors on the rear panel depending on the model. The COmm model with all connectors is shown below. The BASE model does not have a Signals & Control Connector. Signals and Control Output Block Input IC650 COmm model Rear panel... -
Page 24: General Considerations For Machine Wiring
GENERAL CONSIDERATIONS fOR mACHINE WIRING To reduce electromagnetic interference (EMI) issues, avoid routing power and communications cables together. If they must cross, it should be at right angles, to minimize EMI coupling. If these cables must be run together, keep the cable lengths as short as possible. - Page 25 Install the overcurrent protection as close to the battery as possible, to provide adequate protection. IC Series chargers have built- in overcurrent protection on both the AC input and the DC output. ELECTRICAL INSTALATION...
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Page 26: Cable Dressing
Cables and cords used to secure cables should be rated to at least 105°C (221°F). Delta-Q Technologies offers cable clamps and sealed, locking AC cables to provide improved system robustness. The IC650 charger provides a channel... - Page 27 Example of Cable Routing on the IC650 Charger ELECTRICAL INSTALATION...
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Page 29: Ic650 Dc Output
Warning: Be careful not to allow battery voltage to be applied to the blade terminals (C1, C2, C3), as it will result in permanent damage to the charger. IC650 DC Output... - Page 30 RECOmmENDED WIRE SIzE DESCRIPTION (AWG/mm2) 12/4.0 Battery negative 12/4.0 Battery positive Battery temperature 20/0.5 sense negative Battery temperature 20/0.5 sense positive 20/0.5 Interlock Signal Table 1-1 NOTES Each accepts a 1/4” or larger ring terminal Fastener: Torx T30 screw, M6 nut. Recommended Torque: 4.5Nm +/-5% Each is a 1/4”...
- Page 32 Warning: Be careful not to allow battery voltage to be applied to the blade terminals (L1, L2, C1, C2, C3, f+, f-), as it will result in permanent damage to the charger. iC900/1200 DC Output...
- Page 33 RECOmmENDED WIRE SIzE DESC. (AWG/mm2) 12 /4.0 Battery Negative (IC900) 10 /6.0 (IC1200-24V) 12 /2.5 Battery Positive (IC1200-36V, 48V Remote LED red anode/ green cathode 22/0.5 (2-conductor cable) Remote LED green anode/ red cathode Battery temperature sense negative 18/1.0 (2-conductor cable) Battery temperature sense positive...
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Page 34: Ic900/1200 Dc Output
NOTES Each accepts a 1/4” or larger ring terminal Fastener: Torx T30 screw, M6 nut. Recommended Torque: 4.5Nm +/-5% Each is a 1/4” quick-connect terminal. Each is a 1/4” quick-connect terminal. 1/4” quick-connect terminal; normally closed to battery positive. Open when the charger output is active. 1.5A max. -
Page 36: Ic650 Dc Wiring Instructions
To attach DC cabling to the IC650 Charger, you will need the following items: • 1 Torx T30 screwdriver • 1 Torx T10 screwdriver • 2 Torx T30/M6 screws (provided) • 2 longer Torx T10 screws (provided) • 1 shorter Torx T10 screw (provided) •... - Page 37 Insert the head of the Torx T30 screwdriver into the gap on the lower right side of the DC terminal block cover and push the screwdriver in while pulling up on the cover to release the right side of the cover. Lift the cover and remove the bag of parts.
- Page 38 Remove the positive and negative battery fasteners (M6 screws). Fix the DC cable in place using the supplied cable clamp. Fasten with the two longer Torx T10 screws (supplied) to a recommended torque of 0.6Nm +/-6%. IC650 DC Wiring Instructions...
- Page 39 Attach the positive and negative leads to the positive and negative terminals using the Torx T30 screwdriver and Torx T30/ M6 screws, with a recommended torque of 4.5Nm +/-5%. Replace the DC terminal block cover and use the third, shorter T10 screw (supplied) to secure the cover with a recommended torque of 0.6Nm +/-6%.
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Page 41: Ic900 & Ic1200 Dc Wiring Instructions
To attach DC cabling to the IC900 and IC1200 chargers, you need the following items: • 1 Torx T30 screwdriver • 1 Torx T10 screwdriver • 2 Torx T30/M6 screws (provided) • 2 longer Torx T10 screws (provided) • 1 shorter Torx T10 screw (provided) •... - Page 42 Remove the positive and negative battery fasteners (M6 screws). Attach the ring terminals of the wires to the terminals of the charger and secure with the T30/ M6 screws to a recommended torque of 4.5Nm +/-5%. Secure the DC wire(s) in place using the supplied cable clamp.
- Page 43 Replace the DC terminal block cover and use the 2 shorter T10 screws to secure the cover in place. IC900 & IC1200 DC Wiring Instructions...
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Page 45: Signals & Control Connector
Recommended mating Connector PN: TE AMPSeal 776273-1 Sockets: TE 770854-1 Note: Pin numbers 1, 5, 6, 9, 10, and 14 are labeled on the connector’s inside face, next to the pins. On the mating plug, the same pin numbers are embossed on the top of the body. - Page 46 WIRE COLOR DESC. WHITE / BLACK CAN GND BLUE Interlock-NC PURPLE Interlock-Common PINK Interlock-NO Battery temperature WHITE / RED sense +ve ORANGE CAN High BLACK Signal Ground BROWN Not used IC650: unused YELLOW IC900/IC1200: APO WHITE / ORANGE CAN Low GREY Not used GREEN...
- Page 47 WIRE COLOR DETAILS Isolated reference ground for WHITE / BLACK CAN signals. Dry Contact Interlock relay: BLUE Normally closed contact. Dry Contact Interlock relay: PURPLE Common contact. Dry Contact Interlock relay: PINK Normally open contact. WHITE / RED ORANGE Isolated CAN high signal. Do not connect to Battery BLACK Negative.
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Page 49: Troubleshooting
The IC Series charger is continuously monitoring itself and its environment for unusual conditions. There are a few indications that may require attention. Troubleshooting... - Page 50 SymPTOm RECOmmENDED ACTION No indicator Check AC voltage and connection to lights wall power Charger is connected to AC and is waiting for a batter y to be connected, or for CAN remote Only blue control commands. Battery voltage AC light on must rise over 0.1V/cell before charging will begin.
- Page 51 TROUBLEShOOTING / FAULT CODE CUSTOmER ACTIONS If a unit is not functioning and an Error is not indicated or logged, and this condition persists after cycling both AC and DC, it should be sent back to manufacturer of your vehicle/ machine or the distributor of the charger for servicing.
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Page 52: Fault Codes - Internal Condition Preventing Charging
fAULT CODES - INTERNAL CONDITION pREVENTING CHARGING fAULT CODE Solid "f" "1" "3" "6." Troubleshooting... -
Page 53: Error Codes External Conditions
ERROR CODES EXTERNAL CONDITIONS Very Quick ERROR CODE Amber flashing "E" "1" "3" "6." Troubleshooting... -
Page 54: Most Common Error Codes
10 mOST COmmON ERROR CODES ERROR TROUBLEShOOTING / DESC. CODE CUSTOmER ACTIONS Batter y Voltage is too high to charge. Check the batter y High voltage and cable connections. Battery Check battery size and condition Voltage (could be too full to charge). This Error error automatically clears once the condition has been corrected. - Page 55 ERROR TROUBLEShOOTING / DESC. CODE CUSTOmER ACTIONS B at ter y is conne c te d the wrong way around. Check the Reverse battery connections. This error Polarity automatically clears once the condition has been corrected. Battery voltage is detected but the charger is unable to charge Battery the battery.
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Page 56: Software / Algorithm Errors
The selected charging profile is incompatible with the charger Algorithm sof t w are. Update charger Error software or select a different charging profile. Ensure default algorithm is selected. Table 6 for complete list, please check our website at https://support.delta-q.com Troubleshooting... -
Page 57: Configuration Errors
Check to ensure the fan Fan has a turns freely and is not locked rotor obstr uc ted. This er ror or open circuit automatically clears once the condition has been corrected. Table 7 for complete list, please check our website at https://support.delta-q.com Troubleshooting... - Page 58 Delta-Q Technologies Corp. 3755 Willingdon Avenue Burnaby, BC V5G 3H3 CANADA +1.604.327.8244 © 2019 Delta-Q Technologies Corp. All rights reserved. (PN: 710-0009 Rev 7 Date: 28/10/2019 www.delta-q.com...
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