TREND T-Tech TT/KWJ650 Manual
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TREND T-Tech TT/KWJ650 Manual

650mm trade kitchen worktop jig
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MANU-TT-650 v2
17/7/06
Dear Customer
Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.
Please remember to return your guarantee card
within 28 days of purchase.
CONTENTS
TECHNICAL DATA _____________________1
SAFETY ____________________________2-3
DESCRIPTION OF PARTS _______________4
- Recommended Cutters ________________5
- Sub-base Set ________________________5
- 30mm Guide Bush ____________________5
- Flat Biscuit Dowels____________________6
- Clamp ______________________________6
- Margin Distance ______________________7
- Setting out the Joints __________________7
- Setting the Length Stop _______________8
- Female Joint_________________________8
- Male Joint___________________________9
- Out-of-Square Joints __________________9
- Strengthening the Joint _______________10
- Sealing the Joint ____________________11
MAINTENANCE ______________________11
RECYCLING _________________________11
GUARANTEE ________________________11
SPARE PARTS
- Spare Parts List _____________________12
- Spare Parts Diagram _________________12
TROUBLESHOOTING _________________IB
4:14 pm
Page 1
__________________
4
TT/KWJ650

TECHNICAL DATA

Jig thickness
Cutter size
Workpiece thickness max.
Worktop width
min.
max.
Guide bush size
Weight
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of
life or damage to the tool in case of non-
observance of the instructions in this
manual.
Refer to the instruction manual of
your power tool.
This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
98/37/EC (identified by the CE marking on the
power tool).
☎
If you require further technical
information or spare parts, please call
our technical support department on
01923 224681.
-1-
12mm
12.7mm
45mm
400mm
650mm
30mm
4.3kg

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Summary of Contents for TREND T-Tech TT/KWJ650

  • Page 1: Table Of Contents

    MANU-TT-650 v2 17/7/06 4:14 pm Page 1 TT/KWJ650 TECHNICAL DATA Dear Customer Thank you for purchasing this Trend product, we Jig thickness 12mm hope you enjoy many years of creative and Cutter size 12.7mm productive use. Workpiece thickness max. 45mm...

  • Page 2: Safety

    MANU-TT-650 v2 17/7/06 4:14 pm Page 2 TT/KWJ650 ■ Use the attachment with the power ■ Connect dust extraction equipment. SAFETY tools and accessories specified in If devices are provided for the this manual only. Do not force the connection of dust extraction and tool or attachment to do a job for collection facilities, ensure these Observe the safety regulations in the...
  • Page 3 Trend Routing Catalogue. appropriate spanner or key in the design requirements and ■ Always use router cutters in a...

  • Page 4: Items Enclosed

    MANU-TT-650 v2 17/7/06 4:14 pm Page 4 TT/KWJ650 ITEMS ENCLOSED -TECH r o u t e r a c c e s s o r i e s DESCRIPTION OF PARTS -TECH r o u t e r a c c e s s o r i e s Jig body Male joint bush location hole Label...

  • Page 5: Accessories Recommended Cutters

    MANU-TT-650 v2 17/7/06 4:14 pm Page 5 TT/KWJ650 ACCESSORIES Recommended Cutters Ref. NLE50RB or TT/50X1/2TC A 12.7mm ( ”) diameter cutter must be used, which has a 50mm cutting reach and plunge cut facility. Router must be plunged in stages of maximum 8mm in one pass.

  • Page 6: Panel Butt Connector Bolts

    MANU-TT-650 v2 17/7/06 4:14 pm Page 6 TT/KWJ650 Panel Butt Connector Bolts Ref. TT/PC/10M ( Pack of ten) Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner.

  • Page 7: Assembly

    MANU-TT-650 v2 17/7/06 4:14 pm Page 7 TT/KWJ650 ASSEMBLY Margin Distance Location Bush Identification Allow 8.5mm when cutting joints. Measure or Three location bushes are used in different holes use a batten of this in the jig to align the correct template aperture thickness to aid for the application.

  • Page 8: Operation

    MANU-TT-650 v2 17/7/06 4:14 pm Page 8 TT/KWJ650 Setting the Length Stop OPERATION Setting the Length Stop for the Female Cut Carry out the setting operation first: ■ With the label side uppermost fit the length -TECH r o u t e r a c c e s s o r i e s stop bush in one of the two holes depending on the width of the worktop.

  • Page 9: Male Joint

    MANU-TT-650 v2 17/7/06 4:14 pm Page 9 TT/KWJ650 Male Joint Routing the male part of the Joint Depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male from underside.

  • Page 10: Cutting The Bolt Recesses

    MANU-TT-650 v2 17/7/06 4:14 pm Page 10 TT/KWJ650 Cutting the Bolt Recesses Routing the bolt recess in the female part of the joint When the joint has been tested, proceed as Underside of worktop follows to cut the recess for panel butt Quick action connectors on the underside of the worktop.

  • Page 11: Sealing The Joint

    MANU-TT-650 v2 17/7/06 4:14 pm Page 11 TT/KWJ650 Biscuit Sealing the Joint The cut edges of the joint should be coated with a water-resistant adhesive, or worktop sealant before assembly, to prevent moisture seeping into the core of the worktops, which would swell, No.20 and disfigure the worktop.

  • Page 12: Spare Parts List

    MANU-TT-650 v2 17/7/06 4:14 pm Page 12 TT/KWJ650 TT/KWJ650 SPARE PARTS DIAGRAM v1.0 03/2004 -TECH r o u t e r a c c e s s o r i e s TT/KWJ650 - SPARE PARTS LIST v1.0 03/2004 Qty. Desc.

  • Page 13: Troubleshooting

    MANU-TT-650 v2 17/7/06 4:14 pm Page 13 TT/KWJ650 TROUBLE SHOOTING Fault Cause Remedy ■ Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm bushes are not against diameter with 30mm diameter worktop edge.
  • Page 14 Web: ________________www.trendmachinery.co.uk © Copyright Trend 2006. No part of this publication may be reproduced, stored or transmitted in any form without prior permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools cannot be...
  • Page 15 Two 100mm (4”) Throat Clamps Panel Butt connectors JOINT Ref. TT/PC/10M *For certain makes and models of routers 400, 500, 600, 616, 640, 650mm Router and worktop not included Trend Machinery & Cutting Tools Ltd. Technical Hotline: ____________01923 224681 Email: ______________technical@trendm.co.uk TT/KWJ650 Web: ____________www.trendmachinery.co.uk...

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