Ingersoll-Rand 232TGSL Operation And Maintenance Manual
Ingersoll-Rand 232TGSL Operation And Maintenance Manual

Ingersoll-Rand 232TGSL Operation And Maintenance Manual

Thunder gun street legal 1/2” impact wrench
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OPERATION AND MAINTENANCE MANUAL
FOR MODEL 232TGSL (THUNDER GUN STREET LEGAL)
Model 232TGSL Impact Wrench is designed for use in general automotive repair, body
shops, front end service and light truck and farm equipment applications.
IMPORTANT SAFETY INFORMATION ENCLOSED - - SAVE THESE INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS PRODUCT
IT IS YOUR RESPONSIBILITY TO MAKE THIS SAFETY INFORMATION
AVAILABLE TO OTHERS THAT WILL OPERATE THIS PRODUCT
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY
Always install, operate, inspect and maintain this
product in accordance with all applicable standards
and regulations (local, state, country, federal, etc.).
Always use clean, dry air at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet. Higher pressure
may result in hazardous situations including excessive
speed, rupture, or incorrect output torque or force.
Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905- -2 for a typical
piping arrangement.
Ensure an accessible emergency shut off valve has
been installed in the air supply line, and make others
aware of its location.
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating this
tool.
Always use Personal Protective Equipment
appropriate to the tool used and material worked.
This may include dust mask or other breathing
apparatus, safety glasses, ear plugs, gloves, apron,
safety shoes, hard hat and other equipment.
Prevent exposure and breathing of harmful dust and
particles created by power tool use.
Some dust created by power sanding, sawing,
grinding, drilling, and other construction
activities contains chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
- - lead from lead based paints,
- - crystalline silica from bricks and cement and
other masonry products, and
- - arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.
Keep others a safe distance from your work area, or
ensure they use appropriate Personal Protective
Equipment.
Refer All Communications to the Nearest
Ingersoll- - Rand Office or Distributor.
 Ingersoll- - Rand Company 2002
Printed in U.S.A.
1/2" IMPACT WRENCH
PLACING TOOL IN SERVICE
Do not use damaged, frayed or deteriorated air hoses
and fittings.
Keep clear of whipping air hoses. Shut off the
compressed air before approaching a whipping hose.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel. Use only
recommended lubricants.
Keep work area clean, uncluttered, ventilated and
illuminated.
Do not remove any labels. Replace any damaged label.
USING THE TOOL
This tool is not designed for working in explosive
environments, including those caused by fumes and
dust, or near flammable materials.
This tool is not insulated against electric shock.
Be aware of buried, hidden or other hazards in your
work environment. Do not contact or damage cords,
conduits, pipes or hoses that may contain electrical
wires, explosive gases or harmful liquids.
Keep hands, loose clothing, long hair and jewelry
away from working end of tool.
Power tools can vibrate in use. Vibration, repetitive
motions or uncomfortable positions may be harmful
to your hands and arms. Stop using any tool if
discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
Keep body stance balanced and firm. Do not
overreach when operating this tool. Anticipate and be
alert for sudden changes in motion, reaction torques,
or forces during start up and operation.
Tool and/or accessories may briefly continue their
motion after throttle is released.
To avoid accidental starting - - ensure tool is in "off"
position before applying air pressure, avoid throttle
when carrying, and release throttle with loss of air.
Ensure work pieces are secure. Use clamps or vises to
hold work piece whenever possible.
Do not carry or drag the tool by the hose.
Do not use power tools when tired, or under the
influence of medication, drugs, or alcohol.
Never use a damaged or malfunctioning tool or
accessory.
04577441
Form P7470
Edition 2
December, 2002
F
E
P

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Summary of Contents for Ingersoll-Rand 232TGSL

  • Page 1 FOR MODEL 232TGSL (THUNDER GUN STREET LEGAL) 1/2” IMPACT WRENCH Model 232TGSL Impact Wrench is designed for use in general automotive repair, body shops, front end service and light truck and farm equipment applications. IMPORTANT SAFETY INFORMATION ENCLOSED - - SAVE THESE INSTRUCTIONS...
  • Page 2 See Dwg. TPD1248. installation with an impact wrench. 232TGSL Impact Wrench incorporates a power regulator into the reverse mechanism that allows the operator to have either full power output in one direction and reduced power output in the other direction or full power output in both directions.
  • Page 3: Installation

    To Air System To Air Tool Emergency Shut--Off Valve Lubricator Regulator Filter Drain Regularly Compressor (Dwg. TPD905- -2) SPECIFICATIONS Model Handle Drive Recommended Torque Range I.D. Type inches ftSlb (NSm) 232TGSL pistol 1/2 sq. 40- - 400 (64- - 542)
  • Page 4: Mise En Service De L'outil

    CLÉ À CHOCS MODÈLE 232TGSL (THUNDER GUN STREET LEGAL) NOTE La clé à chocs Modèle 232TGSL est destinée aux applications de production et aux réparation et à l’entretien des machines industrielles. ATTENTION D’IMPORTANTES INFORMATIONS DE SECURITÉ SONT JOINTES - - CONSERVEZ SOIGNEUSEMENT CES INSTRUCTIONS.
  • Page 5 été assemblées avec une clé à chocs. d’inversion est poussée dans la direction opposée. Voir Plan TPD1248. Les clés à chocs Modèle 232TGSL comportent un régulateur de puissance dans le mécanisme qui permet à l’opérateur de choisir soit la pleine puissance dans un sens de rotation et une puissance réduite dans l’autre sens, soit...
  • Page 6: Spécifications

    COMPRIMÉ VERS L’OUTIL PNEU--MATIQUE ROBINET D’ARRÊT D’URGENCE FILTRE LUBRIFICATEUR RÉGULATEUR VIDANGER COMPRESSEUR RÉGULIÈREMENT (Plan TPD905- -2) SPÉCIFICATIONS Modèle Entraînement Gamme de couples recommandée I.D. Poignée à levier inches ftSlbs (NSm) 232TGSL pistolet 1/2 carré 40- - 400 (64- - 542)
  • Page 7 LA LLAVE DE IMPACTO MODELO 232TGSL (THUNDER GUN STREET LEGAL) NOTA La llave de impacto modelo 232TGSL está diseñada para trabajos de producción y de reparación y mantenimiento de maquinaria industrial. AVISO SE ADJUNTA INFORMACIÓN IMPORTANTE DE SEGURIDAD - - GUARDE ESTAS INSTRUCCIONES.
  • Page 8 Vea Esq. TPD1248. de su fijación con una llave de impacto. Las Llaves de Impacto Modelo 232TGSL incorporan un regulador de potencia en el mecanismo de inversión, que permite al operario obtener potencia completa en una dirección y potencia reducida en la otra dirección, o...
  • Page 9: Especificaciones

    A LA HERRA-- MIENTA NEUMÁTICA VÁLVULA DE CORTE DE EMERGENCIA FILTRO LUBRICADOR REGULADOR PURGAR COMPRESOR PERIÓDICAMENTE (Esq. TPD905- -2) ESPECIFICACIONES Modelo Accionamiento Gama de par recomendada I.D. Tipo deEmpuñadura inches ftSlbs (NSm) 232TGSL pistola 1/2 cuadradillo 40- - 400 (64- - 542)
  • Page 10 FERRAMENTA DE PERCUSSÃO MODELO 232TGSL (THUNDER GUN STREET LEGAL) AVISO A Ferramenta de Percussão Modelo 232TGSL é concebida para aplicações de produção e para reparação e manutenção de máquinas industriais. ADVERTÊNCIA INFORMAÇÃO DE SEGURANÇA IMPORTANTE EM ANEXO - - GUARDE ESTAS INSTRUÇÕES.
  • Page 11 Consulte o Des. TPD1248. As Chaves de Percussão Modelo 232TGSL incorporam um regulador de potência no mecanismo de inversão que permite ao operador ter potência máxima de saída numa direcção e potência reduzida de saída na outra direcção ou potência máxima de saída em ambas as direcções.
  • Page 12 FERRAMENTA PNEUMÁTICA VÁLVULA DE ISOLAMENTO DE EMERGÊNCIA FILTRO LUBRIFICADOR REGULADOR DRENE COMPRESSOR REGULARMENTE (Desenho TPD905- -2) ESPECIFICAÇÕES Modelo Accionamento Gama de Binário Recomendada I.D. Tipo de Pega inches ftSlbs (NSm) 232TGSL pistola 1/2 quadr. 40- - 400 (64- - 542)
  • Page 13: Section D'entretien

    MAINTENANCE INSTRUCTIONS SECTION D’ENTRETIEN INSTRUCCIONES DE MANTENIMIENTO INSTRUÇÕES DE MANUTENÇÃO (TPA1831) PART NUMBER FOR ORDERING REFERENCE POUR COMMANDE DE LA PIECE SIMBOLO DE LA PIEZA PARA PEDIDOS NÚMERO DA PEÇA PARA ENCOMENDAS 1 Motor Housing Assembly ..232- - A40 Cylinder Dowel .
  • Page 14: Maintenance Section

    1/8 of a turn from the Hammer Lubrication Frame. Each time a Model 232TGSL Impact Wrench is disassembled for maintenance and repair or The twin hammers are now free to slide from the replacement of parts, lubricate the tool as follows: Hammer Frame when the Hammer Pins are 1.
  • Page 15 Maintenance Section (Continued) Assembly of the Motor CYLINDER 1. Make certain Reverse Valve Bushing Seals (10) are properly located in undercuts in Reverse Valve DIMPLE (THIS SIDE MUST BE Bushing (9). INSTALLED ON THE 2. Dampen Reverse Valve (11) with light oil. Install FRONT END PLATE) Reverse Valve Detent Spring (13) followed by Reverse Valve Detent Ball (12) in hole in Reverse...
  • Page 16 Maintenance Section (Continued) 1. Coat Hammers (33) with a light film of 3. Replace Hammer Pins (31). Ingersoll- - Rand No. 100 Grease. 4. Examine base of Anvil (40) and note its contour. 2. Replace Hammers in Hammer Frame (30) exactly as While looking down through the they were when you marked them prior Assembly of the Impact Wrench...

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