ALFAMATIC PRESS-RIGHT Installation Manual
Equipped with a vio10 board
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Summary of Contents for ALFAMATIC PRESS-RIGHT
- Page 1 I N S T A L L A T I O N M A N U A L RESS IGHT equipped with a VIO10 board • Installation manual Issue 2 - October 11, 2021...
- Page 2 Press Right installation...
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Page 3: Table Of Contents
The internal boards ....................5 Electric Wiring ......................5 Particular functions ..................... 15 Configure the job automatic selection ..............15 Connecting an external reset .................. 15 Additional controls ....................15 Instructions to install Press-Right ................ 17 Mounting the transducers ................... 21 Press Right installation... -
Page 4: Press-Right Installation
This chapter explains the steps required to install and connect Press-Right to the equipment and make prepare it for operation. The Press-Right instrument is designed to work on its own or in combination with a PLC (see important information in paragraph 1.4.1). -
Page 5: The Internal Boards
1.4.1 Connect an external controller (PLC) The PLC connected to Press-Right must be a PNP logic type. The instrument inputs and outputs are isolated and protected, and as a result they do not need any interface relay. Signals which are essential for operation are START, GO, GOOD and REJECTED. - Page 6 The wiring relies on several numbered removable terminal boards (X3, X4, X16...). Each terminal in each terminal board is numbered. The seventh terminal of the X18 terminal board will be called X18.7. The numbering of the terminal board is also shown on the board.
- Page 7 Input terminal board (X3 and X17) Inputs are isolated and are compatible with clean contact signals or with 24VDC PNP transistor output. The X17 input terminal board is optional. Name Terminal Default Input 0 X3.1 START Input 8 X3.2 Input 1 X3.3 T.D.C.(1) Input 9...
- Page 8 The function of each input may be set up. Each input can have one of the following functions: Name Preferred Function input START Request to start a new cycle. If removed, the acquisition is interrupted. T.D.C.(1) The "upper dead point" signal, used as a reset signal for a new cycle and in "AND"...
- Page 9 Output terminal board (X4 and X17) Outputs for 24VDC utilities. For inductive loads, such as valves and the relay coils, mounting a diode in parallel is necessary to prevent surges. All the X17 terminal board and output 8 of the X4 terminal board are optional. Name Terminal Default...
- Page 10 The function of each output may be set up. Each output can have one of the following functions: Name Default Function GOOD Good piece signal Active after the return of the cylinder, until the following start. REJECTED 1 Normal scrap signal REJECTED 2 Special scrap signal REJECTED AUTO-CHECK...
- Page 11 Name Terminal Description Phase Z X12.1: Zero notch signal Phase B X12.2: PHASE B signal Phase A X12.3: PHASE A signal +VDC X12.4: Power supply: J3A with 12V or 5V with J3B 0VDC: X12.5: Ground wire AIN- X12.6: Negative analog input cable (for convenience, it can be grounded with J8 +10VDC X12.7:...
- Page 12 Name Terminal Description Gefran TU AEP TC4 X11.1 Positive input Yellow Yellow X11.2 Negative input White X11.3 Shielded cable sleeve Stocking Stocking X11.4 Power supply ground Green Black +VDC X11.5 J10A=10V J10B=5V White Electrical characteristics of 10V voltage X11.5 terminal Output voltage 10V ±10% Continuous output current...
- Page 13 Typical transducer connection Press Right installation...
- Page 14 Optional internal serial port terminal board (X23) If an internal serial connection or a RS485 port must be used, it is possible to connect to the X15 terminal board via the D-Sub connector. Press Right automatically recognizes and selects the RS232 or RS485 port; however, two serial ports may not be used at the same time.
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Page 15: Particular Functions
2 Particular functions This chapter describes the particular functions of inputs and outputs. Configure the job automatic selection Press Right supports the automatic selection of jobs by combining inputs or via a bar-code scanner. The selection via inputs may be useful to automatically recognize the piece or the tool mounted. - Page 16 The TEST SIGNAL 1 control may also be associated with a useful output signal to activate the control system. To use additional controls, the instrument should be set up to select which inputs are connected to the signals. After the input configuration, a name may be set for each of the six signals. The enabling signals are checked when the START signal is activated: if an enabling signal is missing, the instrument displays the message "No enabling signal".
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Page 17: Instructions To Install Press-Right
3 Instructions to install Press-Right The Press-Right instrument is supplied in a metal case which can be attached to an support arm. It is possible to request the version with pre-assembled support arm. The support arm can be rotated. Press Right installation... - Page 18 Dimensions The overall dimensions of the cable glands and cables must be added to the depth indicated in the following drawing (about 55 mm). Press Right installation...
- Page 19 Montaggio strumento Always disconnect the instrument from the power supply before opening it. Open the instrument by unscrewing the four screws at the corners of the front panel (Figure 2). Figure 2 Remove the internal boards by a few centimeters (Figure 3). Then release the boards from the front panel.
- Page 20 Once the wiring is completed, it is possible to power the instrument and follow the steps below: • Set up the instrument. • Check the operation of inputs and outputs, using the commands from the DIAGNOSTICS menu. • Calibrate the transducers. Press Right installation...
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Page 21: Mounting The Transducers
4 Mounting the transducers The figure shows that the encoder and the load cell must be mounted. Press Right installation...
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