Anticorrosion Zinc Anode; Seawater Outlet - Kohler 4EF Operation

3.7.5

Anticorrosion Zinc Anode

The heat exchanger on these models contains an
anticorrosion zinc anode (plug) to prevent electrolytic
corrosion by seawater.
Check and replace the anticorrosion zinc anode at
intervals recommended in the service schedule.
Depending upon operating conditions and seawater
properties, the anticorrosion zinc anode may require
more frequent replacement. See Section 1—Service
Views for location and use the following procedure.
Anticorrosion Zinc Anode Replacement Procedure
1. With the generator set cooled, close the seacock,
remove the anticorrosion zinc plug from the heat
exchanger, and drain the coolant into a suitable
container.
2. Use a wire brush to remove the loose corrosion on
the anticorrosion zinc anode. Replace the anode
according to Figure 3-10 and Figure 3-11.
Anticorrosion Zinc Anode Replacement
New Anode
Models Dimensions mm (in.)
5/7.3E and
9 (0.34) x 43 (1.7)
4/6EF
Figure 3-10 Anticorrosion Zinc Anode (Plug)
Measurements
18 Section 3 Scheduled Maintenance
1. Diameter: 9 mm (0.34 in.)
2. Length: 43 mm (1.7 in.)
Figure 3-11 Anticorrosion Zinc Anode (Plug)
3. Clean the threaded hole of the heat exchanger and
4. Open the seacock. Refill the cooling system.
5. Start the generator set and check for leaks at the
Replace When
Percent of Zinc
Remaining Is: 3.7.6
<50% of
Check the seawater outlet at the interval specified in the
length/diameter
service schedule. See Figure 3-9 for location. Remove
any obstructions to keep the outlet clear.
coat the threads of the anticorrosion zinc anode
(plug) with pipe sealant suitable for marine
applications. Install the anticorrosion zinc anode
into the heat exchanger.
anticorrosion zinc anode location. The pump is
operating if cooling water flows from the exhaust
outlet. If water is not discharging at the exhaust
outlet, see Prestart Checklist—Seawater Pump
Priming.

Seawater Outlet

1
2
TP-5586-3
TP-5985 10/02