Kohler Command 6 HP Service Manual

Kohler automobile parts service manual

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Owner's manual (17 pages)

Owner's manual (16 pages)

Owner's manual (16 pages)

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Table Of Contents

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Table of Contents

Content
Safety and General Information
Safety Information
Engine Identification Numbers
Oil Recommendations
Oil Type
Fuel Recommendations
General Recommendations
Periodic Maintenance
Maintenance Schedule
Storage
Typical CH5 Engine Dimensions
Typical CH6 Engine Dimensions
Specifications
Torque Information
Oil Drain Plugs Tightening Torque
Special Tools
Special Service Tool Kits
Tester Construction
Using the Tester
Water Nanometer
Cylinder Tester
Troubleshooting
External Engine Inspection
Cleaning the Engine
Engine Loses Power
Engine Uses Excessive Amount of Oil
Basic Engine Tests
Crankcase Vacuum Test
Compression Test
Cylinder Leak down Test
Leakdown Test Instructions
Leakdown Test Results
Air Cleaner
Air Intake System
Service Precleaner
Service Paper Element
Inspect CH5 Air Cleaner Components
CH5 Air Cleaner
Clean Air Intake/Cooling Areas
Air Cleaner Service
Fuel System and Governor
Fuel Type
Fuel System
Troubleshooting Fuel System
Carburetor
Fuel Inlet Seat Removal
Choke Shaft Removal
Throttle Shaft Removal
Throttle Shaft Installation
Fuel Inlet Seat Installation
Welch Plug Installation
Choke Shaft Installation
Carburetor Reassermbly
Governor
Initial Adjustment
High Idle Speed Adjustment
Constant Speed Variation
Low Idle Speed Adjustment
Sensitivity Adjustment
Lubrication System
Check Oil Level
Oil Sentry
Change Oil
Retractable Starter
To Remove Starter
To Install Starter
Rope Replacement
Pawls Replacement
Electrical System and Components
Spark Plug
Spark Plug Service
Electronic Magneto Ignition System
Ignition System
Ignition Module Removal and Installation
Battery Charging
Battery Maintenance
Battery Test
Electric Starter
Bendix Drive Electric Starter
Starter Removal and Installation
Starter Drive Service
Starter Disassembly
Brush Replacement
Commutator Service
Starter Reassembly
Float Switch Removal
Float Switch Installation
Float Switch Test
Operational Test
Disassembly
Disconnect Spark Plug Lead
Typical Disassembly Sequence
Remove Air Cleaner Components
Remove Retractable Starter
Remove Dipstick and Fill Tube
Remove Fuel Tank and Line
Control Panel Removal
Remove Carburetor and Linkage
Remove Muffler
Remove Blower Housing and Baffles
Remove Governor, Throttle and Kill Switch Linkage
Remove Valve Cover and Cylinder Head
Remove Ignition Module
Disassemble Cylinder Head
Remove Flywheel
Remove Camshaft and Tappets
Remove Governor Gear and Cross Shaft
Remove Oil Sentry
Remove Connecting Rod and the Piston
Remove Piston from Connecting Rod
Remove Crankshaft
Remove Piston Rings
Remove Crankshaft Oil Seals and Bearings
Internal Components
Automatic Compression Release
Benefits
Camshaft
Crankshaft
Crankcase
Honing
Clean Cylinder Bore after Honing
Flywheel
Measuring Piston-To-Bore Clearance
Cylinder Head and Valves
Measuring Piston Diameter
Valve Details
Normal
Leakage
Bad Condition
Coking
Carbon Cut
Stem Corrosion
Gum
Overheating
Valve Guides
Reconditioning Valve Guide
Valve Seat Inserts
Lapping Valves
Pistons and Rings
Closure Plate and Crankcase
Common Types of Piston and Ring Damage
Install Piston Rings
Connecting Rods
Governor Gear
Piston Ring Installation
Reassembly
Install Crankshaft Bearings
Typical Reassembly Sequence
Install Crankshaft
Install Piston and Connecting Rod
Assemble Piston to Connecting Rod
Installing Piston to Connecting Rod
Install Oil Sentry
Install Governor Gear and Cross Shaft
Install Tappets and Camshaft
Install Closure Plate
Install Oil Seals
Install Flywheel
Install Ignition Module
Installing the Flywheel
Tightening Flywheel Fastener
Reassemble Cylinder Head Components
Install Cylinder Head
Install Kill Switch, Throttle and Governor Linkage
Adjusting Rocker Arm/Valve Clearance
Installing Breather Assembly
Install Baffles and Blower Housing
Install Muffler
Install Carburetor and Linkage
Install Fuel Tank and Line
Install Control Panel
Install Fill Tube and Dipstick
Install the Attachable Starter
Install Air Cleaner
Prepare the Engine for Operation
Tighten Wing Nut
Installing Air Cleaner Base

Quick Links

1 Safety and General Information
2 Oil Type
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