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Original Issue Date: 9/09
Model: 40- -180EOZD/EOZC and 33- -150EFOZD/EFOZC
Market: Marine
Subject: Full Feature Panel Kits
Introduction
Installation of the Full Feature Panel kit allows generator
set starting/stopping from a location remote from the
generator set. The panel includes an illuminated DC
voltmeter,
engine
oil
temperature gauge, and hourmeter. See Figure 1 for kit
selection. Use these kits on generator sets equipped
with Decision-Makerr 3+ controllers. See Figure 2 for
panel features.
Note: The installation of the Full Feature Panel requires
the control wiring kit GM51368-KP1 (33--99 kW)
or
GM51368-KP2
customer provided. See Figure 18.
Generator Set
Model
40EOZD/EOZC,
33EFOZD/EFOZC
55/65EOZD/EOZC,
40/50EFOZD/EFOZC
80/99EOZD/EOZC,
70/80EFOZD/EFOZC
125EOZD/EOZC,
100EFOZD/EFOZC
150EOZD/EOZC,
125EFOZD/EFOZC
180EOZD/EOZC,
150EFOZD/EFOZC
Figure 1 Kit Selection
The DC voltmeter measures the voltage of the starting
battery(ies).
Check the battery manufacturer's
recommendation for correct operating voltage.
The engine oil pressure gauge measures the engine
oil pressure. Refer to the following instructions for
locating the oil pressure sender.
Note: During the engine break-in period, the engine
sometimes produces high oil pressure readings.
Consult the service manual for specific values.
INSTALLATION INSTRUCTIONS
pressure
gauge,
coolant
(100--180
kW)
unless
Voltage
Kit No.
12
GM51369-KP1
24
GM51369-KP2
12
GM51369-KP3
24
GM51369-KP4
12
GM51369-KP5
24
GM51369-KP6
12
GM51369-KP7
24
GM51369-KP8
12
GM51369-KP9
24
GM51369-KP10
12
GM51369-KP11
24
GM51369-KP12
1
10
9
8
1. Frequency meter
2. Voltmeter
3. Ammeter
4. Ammeter switch
5. On light
Figure 2 Panel Features
The coolant temperature gauge measures the engine
coolant temperature. Refer to the following instructions
for locating the coolant temperature sender.
The hourmeter records the total generator set
operating
hours
for
scheduling.
Note: For generator sets already in service, the
hourmeter
on
accumulated hours and, therefore, reflect a
different reading than the panel hourmeter. Use
the same hourmeter each time to schedule
maintenance.
TT-1501
9/12a
2
3
A-344404-T
7
6
6. Start/stop switch
7. Hourmeter
8. Volt gauge
9. Temperature gauge
10. Oil pressure gauge
reference
in
maintenance
the
controller
will
4
5
have
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Related Manuals for Kohler 40EOZD
Summary of Contents for Kohler 40EOZD
- Page 1 A-344404-T Generator Set Model Voltage Kit No. 1. Frequency meter 6. Start/stop switch GM51369-KP1 2. Voltmeter 7. Hourmeter 40EOZD/EOZC, 3. Ammeter 8. Volt gauge 33EFOZD/EFOZC GM51369-KP2 4. Ammeter switch 9. Temperature gauge GM51369-KP3 5. On light 10. Oil pressure gauge...
-
Page 2: Safety Precautions
Note: Depending upon the location, the Full Feature The fuel system. Explosive fuel vapors can cause severe injury or death. Vaporized fuels are highly explosive. Use Panel kits may require a Y connector and/or extreme care when handling and storing fuels. Store fuels in a harness kit. - Page 3 A-344404-T Figure 5 Panel Electrical Connections, Back View Connect the 24-pin connector from the remote output leads through the current transformer two extension harness to the 24-pin connector on the turns. remote full feature panel. Connect the white and black leads from the Mount the full feature panel using four screws (not current transformers to the terminal block (TB12) supplied).
- Page 4 ADV7903- Figure 7 Remote Panel Options for Generator Sets Equipped with Decision-Makerr 3+ Controllers 344417-C Figure 8 Optional Y Connector (Kit PA-344417) TT-1501 9/12...
- Page 5 Note: Underlined coded terminals are located at connector end of harness. 249935-K Figure 9 Optional Pigtail, 12 in. (PA-344414) PA-344415 PA-344416 4.6 m (15 ft.) Extension Harness 7.6 m (25 ft.) Extension Harness 344501-P Note: Underlined coded terminals are located at connector end of harness. Figure 10 Optional Extension Harness, 15 ft.
- Page 6 See the full wiring diagram in the operation manual. From View A-A. GM51639D, E- Figure 11 40EOZD/EOZC and 33EFOZD/EFOZC Models—Current Transformer Wiring for Units Equipped with Decision-Makerr 3+ Controllers (consult the operation manual for the full wiring diagram) TT-1501 9/12...
- Page 7 View A-A See the full wiring diagram in the operation manual. From View A-A. See the full wiring diagram in the operation manual. From View A-A. See the full wiring diagram in the operation manual. From View A-A. GM51352C, D-B Figure 12 55--180EOZD/EOZC and 40--150EFOZD/EFOZC Models—Current Transformer Wiring for Units Equipped with Decision-Makerr 3+ Controllers (consult the operation manual for the full wiring diagram)
- Page 8 ADV-5875-L Figure 13 Generator Set Reconnection TT-1501 9/12...
- Page 9 (GM50536) with pipe 2. Remove reducer bushing and petcock and install coolant sealant. temperature sender (GM50536) JK-250000B-T Figure 14 Sender Location (40EOZD/EOZC and 4.3.3 Insert the coolant temperature sender into 33EFOZD/EFOZC Models) the engine block where the engine pipe plug was located.
- Page 10 Connect the control wiring kit: GM51368-KP1 (33- -99 kW) or GM51368-KP2 (100- -180 kW) Note: See Figure 18. Connect the 24-pin (P1) connector from the control wiring kit to the 24-pin connector on the remote extension harness. Connect leads C10, C11, C12, and C13 from the control wiring kit to the TB12 (current transformer) terminal block.
- Page 11 GM51264-B See the full wiring diagram in the operation manual. GM51352-B Figure 18 Control Wiring Connections (Typical) TT-1501 9/12...
-
Page 12: Parts List
Restore the generator set to service. Reconnect power to the battery charger, if equipped. Check that the generator set master switch is in the OFF position. Start the generator set using the controller switch and the remote switch. Monitor the hourmeter for Reconnect the generator set engine starting correct function.