Unverferth ZONE-BUILDER 132 Manual
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Unverferth ZONE-BUILDER 132 Manual

Rigid & folding
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Primary Tillage
Rigid & Folding
ZONE-BUILDER
®
Subsoiler Models 112, 122, 132
Beginning With Serial Number A63480100 & Higher
Part No. 69140

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Summary of Contents for Unverferth ZONE-BUILDER 132

  • Page 1 Primary Tillage Rigid & Folding ZONE-BUILDER ® Subsoiler Models 112, 122, 132 Beginning With Serial Number A63480100 & Higher Part No. 69140...

  • Page 2: Foreword

    ZONE-BUILDER — Introduction Foreword This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when working around or using this machine.

  • Page 3: Product Information

    • Model number • Serial number All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from material and workmanship defects for one full year from time of consumer delivery. Your local dealer will gladly assist you with any warranty questions.

  • Page 4: Table Of Contents

    ZONE-BUILDER — Introduction Table Of Contents Foreword ............................2 Product Information ........................3 SECTION I Safety General Hazard Information ....................... 1-2 Safety Decals ..........................1-3 Following Safety Instructions ..................... 1-4 Before Servicing ......................... 1-4 Before Operating ........................1-5 During Operation ........................1-5 Before Transporting ........................
  • Page 5 ZONE-BUILDER — Introduction Table Of Contents SECTION II Set Up Set Up Checklist ........................2-2 General Set Up Information ....................... 2-2 Folding Wing Extension Assembly - Models 112 & 132 ............2-2 Wing Extension Assembly - Models 112 & 132 ..............2-3 Spacer Plate Kit (67016B) - Folding Units ................
  • Page 6 ZONE-BUILDER — Introduction Table Of Contents SECTION III Operation General Operation Information ........................3-2 Preparing Tractor ............................3-3 Front-End Weights ..........................3-3 Horsepower Requirements ........................3-3 Sway Blocks ............................3-3 Wheel Spacing ............................3-3 Drawbar Position ..........................3-3 Attaching To Tractor...........................3-4 Mast And Hitch ..........................3-4 Bolts And Nuts ...........................3-4 Pins And Retaining Rings ........................3-4 Pin Assembly (67188B &...
  • Page 7 ZONE-BUILDER — Introduction Table Of Contents SECTION IV Maintenance Daily Service Beginning of Day ........................ 4-2 End of Day .......................... 4-2 Annual Service ........................... 4-3 Beginning of Season ......................4-3 End of Season ........................4-3 Troubleshooting Poor Penetration ........................4-4 Plugging ..........................
  • Page 8 ZONE-BUILDER — Introduction Table Of Contents SECTION V Parts Rigid Main Frame – 2, 3, 4, & 7 Shank 30” Spacing, 4 Shank 36”/38”/40” Spacing ..5-2 Rigid Main Frame – 6 Shank 30”/36”/38” Spacing; 7 Shank 24” Spcaing; 8 Shank 30” Spacing;...

  • Page 9: Section I

    ZONE-BUILDER — Safety SECTION I Safety General Hazard Information ....................... 1-2 Safety Decals ..........................1-3 Following Safety Instructions ..................... 1-4 Before Servicing ......................... 1-4 Before Operating ........................1-5 During Operation ........................1-5 Before Transporting ........................1-5 During Transport ......................... 1-6 Pressurized Oil ...........................

  • Page 10: General Hazard Information

    It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth Mfg.

  • Page 11: Safety Decals

    ZONE-BUILDER — Safety Safety Decals PART NO. 95445 PART NO. 99507 PART NO. 902221 PART NO. 97048 PART NO. 97337 PART NO. 97961 PART NO. 97972 PART NO. 97973 PART NO. 99850 PART NO. 99613...

  • Page 12: Following Safety Instructions

    ZONE-BUILDER — Safety Following Safety Instructions • Read and understand this operator’s manual before operating. • All machinery should be operated only by trained and authorized personnel. • To prevent machine damage, use only attachments and service parts approved by the manufacturer.

  • Page 13: Before Operating

    ZONE-BUILDER — Safety Before Operating • Do not stand between implement and tractor during hitching. • Always make certain everyone and everything is clear of the machine before beginning operation. • Ensure that all applicable safety decals are installed and legible. •...

  • Page 14: During Transport

    ZONE-BUILDER — Safety During Transport • Comply with all laws governing highway safety when moving machinery. • Use transport lights as required by all laws to adequately warn operators of other vehicles. • Use good judgment when transporting equipment on highways. Regulate speed to road conditions and maintain complete control.

  • Page 15: Preparing For Emergencies

    ZONE-BUILDER — Safety Preparing for Emergencies • Keep a first aid kit and properly rated fire extinguisher nearby. • Keep emergency numbers for fire, rescue, and poison control personnel near the phone. Wearing Protective Equipment • Wear clothing and personal protective equipment appropriate for the job. •...
  • Page 16 ZONE-BUILDER — Safety Notes...
  • Page 17 ZONE-BUILDER — Set Up SECTION II Set Up Set Up Checklist ........................2-2 General Set Up Information ....................... 2-2 Folding Wing Extension Assembly - Models 112 & 132 ............2-2 Wing Extension Assembly - Models 112 & 132 ..............2-3 Spacer Plate Kit (67016B) - Folding Units ................

  • Page 18: Set Up Checklist

    ZONE-BUILDER — Set Up Set Up Checklist ¨ Wheel bolts tightened (recheck after ¨ Safety and operating procedures reviewed initial use) ¨ Field adjustment information reviewed ¨ Tire pressures checked ¨ Lubrication procedures reviewed ¨ Hardware tightened ¨ Warranty information reviewed ¨...
  • Page 19 ZONE-BUILDER — Set Up Wing Extension Assembly — Models 112 & 132 1. Secure a 2,000 lbs. minimum lifting device to the wing extension pair while they are bolted together. Attach the entire assembly to the right-hand side of the machine. ALL MODELS EXCEPT 16 SHANK Secure with eight 3/4”-10UNC x 2”...

  • Page 20: Wing Extension Assembly - Models 112 & 132

    ZONE-BUILDER — Set Up Wing Extension Assembly — Models 112 & 132 (continued) 2. Reattach the lifting device to the left-hand wing of the wing extension pair. • THE EXTENSION COULD BECOME UNSTABLE IF NOT SUPPORTED BY LIFTING DEvICE. 3. Remove the four 3/4”-10UNC locknuts and capscrews which secures the right-hand extension to the shipping stand.

  • Page 21: Spacer Plate Kit (67016B) - Folding Units

    ZONE-BUILDER — Set Up Spacer Plate Kit (67016B) — Folding Units 1. Insert the plates (66990B) as shown in Fig. 2-5. Secure each plate with two 1”-8UNC x 4 1/2” capscrews (91299-192), one 1” SAE flat washers (9405-116) and two 1”-8UNC lock nuts (9663).

  • Page 22: Wing Extension With Spring-Cushioned Shanks - Model 122

    ZONE-BUILDER — Set Up Wing Extension With Spring-Cushioned Shanks — Model 122 Use a safe lifting device with a minimum rating of 2000 lbs. for a 2 shank extension pair and 4000 lbs. for a 4 shank extension pair. 1. Be sure to position the wing extension shipping pair in an area that is firm and level. 2.
  • Page 23 ZONE-BUILDER — Set Up Wing Extension With Spring-Cushioned Shanks — Model 122 10. Remove the other bolt and locknut holding the remaining lower angle of the shipping stand into position (see Fig. 2-7B). 11. Remove hardware from outside end of extension pair assembly (see Fig. 2-7B). FIG.

  • Page 24: Combo Coulter Blade & Double Coulter Blades (Optional)

    ZONE-BUILDER — Set Up Combo Coulter Blade & Double Coulter Blades (Optional) ® • SHARP EDGES ON COULTER BLADES CAN CAUSE SERIOUS INJURY. BE CAREFUL wHEN wORKING AROUND COULTER BLADES. On some models, the coulter post and bracket assembly may be repositioned for shipping purposes.

  • Page 25: Support Stand

    ZONE-BUILDER — Set Up Support Stand 1. The rear support stand may be located out of position for shipping purposes, and must be relocated for field use. Refer to Fig. 2-10 for correct position. FIG. 2-10 OM-02817A...

  • Page 26: Stabilizer Wheel Assembly

    ZONE-BUILDER — Set Up Stabilizer Wheel Assembly • KEEP HANDS CLEAR OF PINCH POINT AREAS. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT. 8 Shank 30” Spacing Only 1. Attach extension tube to the base wing, secure with four 3/4”-10 x 1 3/4” long capscrews (9390-145) and locknuts, (Fig.
  • Page 27 ZONE-BUILDER — Set Up Stabilizer Wheel Assembly (continued) ALL Folding Models IMPROPERLY TORqUED wHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT • CONTROL AND MACHINE DAMAGE. wHEEL NUTS/BOLTS MUST BE CHECKED REGU- LARLY. SEE TORqUE PAGE IN THE "MAINTENANCE" SECTION FOR PROPER wHEEL NUT/BOLT SPECIFICATIONS.

  • Page 28: Panel Reflector Assembly

    Compliance with all lighting and marking laws is the responsibility of the operator at the time of travel. See federal regulation 49 CFR 562; available at www.govinfo.gov for US federal law requirements. See your Unverferth dealer for additional brackets, reflectors, or lights to meet your requirements. • MODEL 132 - AUTO-RESET SHANKS Red lights need to be in the highest position and visible from the rear to prevent damage to the light and/or bracket when shank trips.
  • Page 29 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) RIGID 8 & 9 SHANKS 1. Attach the reflector brackets (68958B) on the outer reflector assemblies at the top of the angle brackets with the red reflector closest to the the angle bracket as shown in FIG. 2-16 and FIG.
  • Page 30 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) Attaching Outer Reflector Assemblies For Rigid Units 1. Secure the outer reflector assemblies to the stabilizer wheel assemblies using the existing hardware. See FIG. 2-18 through FIG. 2-21 for reference and “OVERHEAD LAYOUTS” for proper positioning.
  • Page 31 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) Outer Reflector Assemblies For Folding Units 1. Attach the reflector brackets (68958B) and assemble the light bracket (68960B) on the outer reflector assemblies at the middle of the angle bracket with the red reflector farthest from the angle brackets as shown in FIG.
  • Page 32 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) Attaching Outer Reflector Assemblies For Folding Units 1. Use 1/2”-13UNC x 1 1/2” capscrews (9390-101) and 1/2”-13UNC lock nuts (9800) to secure the outer reflector assemblies to the tabs located on the main frame with the red reflectors farthest away from angle bracket.
  • Page 33 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) Center Reflector Assemblies & SMV Emblem ALL Rigid, 7, 8, 9, 10, 11, 13 Folding & 12 Shank 30” Spacing Folding Units Red Light (9003877) (Red Lens Facing • MODEL 132 - AUTO-RESET SHANKS Rear of Unit) Red lights need to be in the highest position and visible from the rear to prevent damage...
  • Page 34 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) 4. Attach the SMV assembly to the left-hand side of the frame with a 1/2”-13UNC U-bolt (9005460) and 1/2”-13UNC locknuts (9800) (FIG. 2-28). Refer to the OVERHEAD LAYOUTS for proper placement. SMV Emblem Right-Hand Center Reflector Assembly FIG.
  • Page 35 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) Center Reflector Assemblies & SMV Emblem Folding 12 Shank 36” & 38” Spacing, 16 Shank 30” Spacing Units • MODEL 132 - AUTO-RESET SHANKS Red lights need to be in the highest position and visible from the rear to prevent damage to the light and/or bracket when shank trips.
  • Page 36 ZONE-BUILDER — Set Up Light and Panel Reflector Assembly (continued) 4. Left-hand center reflector assembly is a Left-Hand Center Reflector Assembly reflector bracket (68958B) assembled to the reflector stand (69664B). Assemble reflector bracket and red light as shown in FIG. 2-31. NOTE: The RED reflector MUST be visible from the right-hand, rear side of the unit when installed.
  • Page 37 ZONE-BUILDER — Set Up Hydraulic Set Up — Standard (continued) Folding 7 Shank through 11 Shank & 12 Shank 30” Spacing & 13 shank 24” Spacing 1. Attach only the base end of the hydraulic cylinder to the cylinder lug using a 1” dia. x 4”...
  • Page 38 ZONE-BUILDER — Set Up Hydraulic Set Up — Standard (continued) Folding 7 Shank through 11 Shank & 12 Shank 30” Spacing & 13 shank 24” Spacing 2. Attach all the hydraulic fittings, valve (if applicable), and hoses using the following hydraulic diagrams and Fig.
  • Page 39 ZONE-BUILDER — Set Up Hydraulic Set Up — Standard (continued) Folding 7 Shank through 11 Shank & 12 Shank 30” Spacing & 13 shank 24” Spacing 4. Shims are provided for adjusting/leveling wing height in the field. The cylinder rod end must also be adjusted.
  • Page 40 ZONE-BUILDER — Set Up Hydraulic Set Up — Rigid Hydraulics Folding 8 Shank 60” Spacing; Folding 10 Shank 40” Spacing; Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing • KEEP HANDS CLEAR OF PINCH POINT AREAS. •...
  • Page 41 ZONE-BUILDER — Set Up Hydraulic Set Up — Rigid Hydraulics (continued) Folding 8 Shank 60” Spacing; Folding 10 Shank 40” Spacing; Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing 6. Attach the cylinders to the main frame with 1” Dia.
  • Page 42 ZONE-BUILDER — Set Up Hydraulic Set Up — Rigid Hydraulics (continued) Folding 8 Shank 60” Spacing; Folding 10 Shank 40” Spacing; Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing 8. Assemble the tees (91525) to the mounting plate adapters (FIG. 2-43). Mounting Plate (68521B) FIG.
  • Page 43 ZONE-BUILDER — Set Up Hydraulic Set Up — Rigid Hydraulics (continued) Folding 8 Shank 60” Spacing; Folding 10 Shank 40” Spacing; Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing 10. Route hydraulic hoses as shown in FIG. 2-44. FIG.
  • Page 44 ZONE-BUILDER — Set Up Hydraulic Set Up — Rigid Hydraulics (continued) Folding 8 Shank 60” Spacing; Folding 10 Shank 40” Spacing; Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing 12. Add stop block (68337B) and add the shims FIG.
  • Page 45 ZONE-BUILDER — Set Up Hydraulic Set Up — Flex Hydraulics Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPmENT MUST BE wORN wHILE SERvICING IMPLEMENT. • SHIm kIT mUST NOT BE USED wITH FLEx VALVE. 1.
  • Page 46 ZONE-BUILDER — Set Up Hydraulic Set Up — Flex Hydraulics (continued) Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing 1/2"-13UNC x 1 1/2" Capscrews (9390-101), 3. Secure the valve mounting bracket to the 1/2"-13UNC x 1 1/2" Capscrews (9390-101), 1/2"...
  • Page 47 ZONE-BUILDER — Set Up Hydraulic Set Up — Flex Hydraulics (continued) Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing 4. Attach the cylinder plates to the cylinders with 1/2”-13UNC x 1 1/2” capscrews (9390-101) and 1/2”-13UNC locknuts (9800) (FIG. 2-51). Cylinder Port 1 - 90°...
  • Page 48 ZONE-BUILDER — Set Up Hydraulic Set Up — Flex Hydraulics (continued) Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing 9. Attach the hoses to the cylinders and valve assembly as shown in FIG. 2-52. To Valve Port CYL4 To Valve Port CYL3 To Valve Port CYL2...
  • Page 49 ZONE-BUILDER — Set Up Hydraulic Set Up — Flex Hydraulics (continued) Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing Your implement features dual function cylinders that are designed with 2 separate chambers in the one cylinder body, giving them the ability to raise the implement wings to level on the end of the field with one cylinder chamber, and fully fold the wings into transport position with the second cylinder chamber.
  • Page 50 ZONE-BUILDER — Set Up Hydraulic Set Up — Flex Hydraulics (continued) Folding 12 Shank 36” & 38” Spacing; Folding 16 Shank 30” Spacing Program Tractor Outlets - Applying Down Pressure Tractor SCV #1 (Wings Tilt/Raised to Level Circuit) Lower/unfold implement wings, then lower tractor 3-point and implement to the ground. Set tractor hydraulics for tractor SCV #1 wing tilt to 6-10 GPM continuous flow for wing down pressure and tilt up functions.

  • Page 51: Purging Hydraulic System

    ZONE-BUILDER — Set Up Purging Hydraulic System RELIEvE HYDRAULIC SYSTEM OF ALL PRESSURE BEFORE ADJUSTING OR SERvICING. • SEE TRACTOR OPERATOR'S MANUAL FOR PROPER PROCEDURES. HIGH-PRESSURE FLUIDS CAN PENETRATE THE SKIN AND CAUSE SERIOUS INJURY • OR DEATH. USE CARDBOARD OR wOOD TO DETECT LEAKS IN THE HYDRAULIC SYSTEM.

  • Page 52: Attachments (Optional)

    ZONE-BUILDER — Set Up Attachments (Optional) STRIP-BUILDER WITH STANDARD OR CONCAVE ROLLING HARROW BASKET & WAVY, SMOOTH CONCAVE OR NOTCHED (63282) CONCAVE BLADE 63282, 66184B, 66185B, 66186B, 66187B, SHOWN 66796B) ZONE-FIRMER (3 PRESS WHEELS) w/ANGLED PRESS WHEELS (64965B) ZONE-FIRMER (4 PRESS WHEELS) w/ANGLED PRESS WHEELS (65249B) 4-WHEEL STRIP-BUILDER LESS ROLLING...
  • Page 53 ZONE-BUILDER — Set Up Attachments (Optional) (continued) OTHER ATTACHMENTS & SHATTER WINGS ACCESSORIES (NOT SHOWN): 7”—67691B - Semi-Mounted 9”—67692B Lift-Assist Wheels - Mounted Integral Planter Mounting Arm Kit - Lift-Assist Package For 3-Point Units MODEL 122 SHANK SB 16” STAGGER KIT - Row Markers - Pull-Type Conversion Kits TOP LINK...

  • Page 54: Strip-Builder Attachments

    ZONE-BUILDER — Set Up Strip-Builder Attachments STRIP-BUILDER WITH STANDARD or CONCAVE ROLLING HARROW BASKET & WAVY, SMOOTH CONCAVE or NOTCHED CONCAVE BLADE 63282, 66184B, 66185B, 66186B, 66187B STRIP-BUILDER WITH 2 COULTERS & 3-WHEEL or 4-WHEEL PRESS WHEELS 64610B, 65250B • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH.
  • Page 55 ZONE-BUILDER — Set Up Strip-Builder Attachments (continued) STRIP-BUILDER WITH STANDARD ROLLING BASKET & WAVY Bushing (63854) BLADE (63282) SHOWN Locknut (9802) Pin (97035) For Spring & Upper Arm Bushing (63854) Flat Washer (9405-106) Flat Washer (9405-106) Capscrew (9390-159) Tighten Capscrews After Installation FIG.

  • Page 56: Procedure For Reversing Rear Coulters

    ZONE-BUILDER — Set Up Procedure for Reversing Rear Coulters On Strip Builders (Optional) (All Units) FIG. 2-55 If additional working width is desired on the Strip-Builders, the coulters can be reversed. • The rear coulters can not be reversed if unit is set up with pull type option or stabilizer wheels are installed between shanks.

  • Page 57: Relocation For Strip-Builder Coulters

    ZONE-BUILDER — Set Up Relocation for Strip-Builder Coulters on 12 Row 30” & 16 Row 30” 12 ROw 30” SIZE MACHINE: The coulter units on the #2, and #12 shank need to be reversed to insure maximum clearance with stabilizer wheel tires. 16 ROw 30”...

  • Page 58: Relocation For Strip-Builder Coulters

    ZONE-BUILDER — Set Up Relocation For Strip-Builder Coulters On 12 Row 30” & 16 Row 30” (continued) 12 SHANK 30” ROW SPACING WITH STRIP-BUILDER WITH BASKET SHOWN ALL COULTERS MUST BE ARRANGED AS SHOWN FIG. 2-59 2-42...

  • Page 59: Zone-Firmer (65249B) With Lead Angled Press Wheel & 4-Wheel Press Wheel

    ZONE-BUILDER — Set Up Zone-Firmer (65249B) With Lead Angled Press Wheel & 4-Wheel Press Wheel • KEEP HANDS CLEAR OF PINCH POINT AREAS. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPmENT MUST BE wORN wHILE SERvICING IMPLEMENT. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT wORK UNDER THE MACHINE AT ANY TIME wHILE BEING HOISTED.
  • Page 60 ZONE-BUILDER — Set Up Scraper Kit (68083B) — 4-Wheel Zone Firmer (68082B) Scraper Kit (65264B) — 4-Wheel Zone Firmers (65250B & 65249B) • kEEP HANDS CLEAR OF PINCH POINT AREAS. 1. Disassemble the capscrews, flat washers, and locknuts from the scraper U-bar. 2.

  • Page 61: Zone-Firmer Assemblies

    ZONE-BUILDER — Set Up Zone-Firmer Assemblies 68082B • KEEP HANDS CLEAR OF PINCH POINT AREAS. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPmENT MUST BE wORN wHILE SERvICING IMPLEMENT. • FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT wORK UNDER THE MACHINE AT ANY TIME wHILE BEING HOISTED.

  • Page 62: Steel Shank Protector Packages (64080)

    ZONE-BUILDER — Set Up Steel Shank Protector Packages (64080) To protect and extend the life of your shanks, in highly abrasive soils, shank protectors are available. Simply bolt to side of shank using hardware provided. NOTE: Shank protectors should always be held in place using a minimum of two bolts.

  • Page 63: Stagger Kits

    ZONE-BUILDER — Set Up Stagger Kits Stagger kits are available to offset the shanks for improved material flow. For best results install stagger kits on every other shank. 66952B - 16” Stagger Kits (For Models 112, 122 & 132) Note: If stagger kits are used with Rolling-Harrow Attachment, order arm extension 64320B (one per arm) to move roller 18”...
  • Page 64 ZONE-BUILDER — Set Up Stagger Kits (continued) 66952B - 16” Stagger Kit (For Models 112, 122 & 132) Installing the 66952B Stagger Kit. Proceed as follows: NOTE: If stagger kit is used with Rolling-Harrow Attachment, order arm extension 64320B (one per arm) to move roller 18” rearward. KEEP HANDS CLEAR OF PINCH POINT AREAS.
  • Page 65 ZONE-BUILDER — Set Up Stagger Kits (continued) 66952B - 16” Stagger Kit (For Models 112, 122 & 132) 5. Mount the shank removed in step 3 to the bracket. Check that lateral shank spacing is same as other shanks on the machine. Tighten hex head capscrews.

  • Page 66: Liquid Fertilizer Attachment Complete (65346B)

    ZONE-BUILDER — Set Up Attachment (Optional) Liquid Fertilizer Attachment Complete (65346B) Dry RH Fertilizer Attachment Complete (65583B) Dry LH Fertilizer Attachment Complete (65584B) with Shank Protector Plates KEEP HANDS CLEAR OF PINCH POINT AREAS. • • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPmENT MUST BE wORN wHILE SERvICING IMPLEMENT.

  • Page 67: Overhead Layouts

    ZONE-BUILDER — Set Up Overhead Layouts MODEL MODEL MODEL • MODEL 132 - AUTO-RESET SHANKS Red lights need to be in the highest position and visible from the rear to prevent damage to the light and/or bracket when shank trips. NOTE: All “Overhead Layout”...
  • Page 68 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 2 SHANK NARROw (30” SPACING) (MODEL 132 SHOwN) 41 1/2 41 1/2 NOTE: 2 & 3 Shank machines are equipped with 3 reflector arms. Lights are optional. The optional lighting kit #69085B includes an additional reflector arm.
  • Page 69 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 4 SHANK NARROw (30” SPACING) (MODEL 132 SHOwN) Red Light (9003877) & Red Light (9003877) SMV Emblem (9829) & RH Center Reflector Assembly Amber Light (9003876) Amber Light (9003876) Angled Storage Stand Location Angled Storage Stand Location &...
  • Page 70 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 4 SHANK wIDE (38” SPACING) (MODEL 132 SHOwN) Red Light (9003877) Red Light (9003877) & & RH Center Angled Storage Stand Angled Storage Stand SMV Emblem (9829) Reflector Assembly Location For When Location For Units Equipped With Equipped With...
  • Page 71 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 6 SHANK NARROw (30” SPACING) (MODEL 132 SHOwN) 17 7/8 39 7/8 40 1/8 Amber Light (9003876) Amber Light (9003876) Red Light (9003877) Red Light (9003877) & LH Outer Reflector & RH Center Reflector &...
  • Page 72 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 6 SHANK wIDE (38” SPACING) (MODEL 132 SHOwN) Amber Light (9003876) Amber Light (9003876) Red Light (9003877) Red Light (9003877) Amber Light (9003876) Amber Light (9003876) Red Light (9003877) Red Light (9003877) & &...
  • Page 73 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 7 SHANK NARROw (30” SPACING) Red lights need to be in the highest position and (MODEL 132 SHOwN) visible from the rear to prevent damage to the light and/or bracket when shank trips. Angled Storage Stand Location For When Angled Storage Stand Location For Units Equipped With Strip-Builder Attachments...
  • Page 74 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 9 SHANK NARROw (24” SPACING) (MODEL 132 SHOwN) FOLDING 7 SHANK NARROw (30” SPACING) (MODEL 132 SHOwN) 105 1/2 105 1/2 45 3/8 45 3/8 Amber Light (9003876) Amber Light (9003876) & LH Red Light (9003877) Red Light (9003877) &...
  • Page 75 ZONE-BUILDER — Set Up Overhead Layouts (continued) FOLDING 8 SHANK NARROw (30” SPACING) (MODEL 132 SHOwN) 54 1/4 28 1/4 28 1/4 54 1/4 Amber Light (9003876) & RH Amber Light (9003876) & LH Outer Reflector Assembly Outer Reflector Assembly Angled Storage Stand Locations Angled Storage Stand Locations Red Light (9003877) &...
  • Page 76 ZONE-BUILDER — Set Up Overhead Layouts (continued) FOLDING 8 SHANK wIDE (38” SPACING) (MODEL 132 SHOwN) 124 1/4 124 1/4 47 3/8 47 3/8 Amber Light (9003876) Amber Light (90038976) & LH Outer & LH Outer Reflector Assembly Reflector Assembly Angled Storage Stand Locations Red Light (9003877) &...
  • Page 77 ZONE-BUILDER — Set Up Overhead Layouts (continued) FOLDING 10 SHANK NARROw (30” SPACING) Red Light (9003877) & RH (MODEL 132 SHOwN) Center Reflector Assembly Amber Light (9003876) & LH Amber Light (9003876) & RH Red Light (9003877) & Outer Reflector Assembly Outer Reflector Assembly SMV Emblem (9829) 47 3/8...
  • Page 78 ZONE-BUILDER — Set Up Overhead Layouts (continued) FOLDING 12 SHANK NARROw (30” SPACING) (MODEL 132 SHOwN) Amber Light (9003876) & RH Red Light (9003877) Amber Light (9003876) & LH Outer Reflector Assembly & RH Center Reflector Red Light (9003877) & Outer Reflector Assembly Assembly SMV Emblem (9829)
  • Page 79 ZONE-BUILDER — Set Up Overhead Layouts (continued) FOLDING 12 SHANK wIDE (38” SPACING) (MODEL 132 SHOwN) SMV Emblem Red Light (9003877) & LH Center Reflector Assembly (9829) Red Light (9003877) & RH Center Reflector Assembly Amber Light (9003876) Amber Light (9003876) &...
  • Page 80 ZONE-BUILDER — Set Up Overhead Layouts (continued) FOLDING 16 SHANK NARROw (30” SPACING) (MODEL 132 SHOwN) Amber Light (9003876) & RH Outer Reflector Assembly Red Light (9003877) & RH Center Reflector Assembly Angled Storage Stand Locations Angled Storage Stand Locations For When Equipped With For Units Equipped With Strip-Builder Attachments...
  • Page 81 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 3 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) RIGID 4 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) 2-65...
  • Page 82 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 5 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) RIGID 6 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) 2-66...
  • Page 83 ZONE-BUILDER — Set Up Overhead Layouts (continued) RIGID 7 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) RIGID 8 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) FOLDING 7 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) 2-67...
  • Page 84 ZONE-BUILDER — Set Up Overhead Layouts (continued) FOLDING 8 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) FOLDING 9 SHANK DOUBLE COULTERS NARROw (30” SPACING) (MODEL 132 SHOwN) 2-68...
  • Page 85 ZONE-BUILDER — Operation SECTION III Operation General Operation Information ........................3-2 Preparing Tractor ............................3-3 Front-End Weights ..........................3-3 Horsepower Requirements ........................3-3 Sway Blocks ............................3-3 Wheel Spacing ............................3-3 Drawbar Position ..........................3-3 Attaching To Tractor...........................3-4 Mast And Hitch ..........................3-4 Bolts And Nuts ...........................3-4 Pins And Retaining Rings ........................3-4 Pin Assembly (67188B &...

  • Page 86: General Operation Information

    ZONE-BUILDER — Operation General Operation Information READ AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERvICING THIS • MACHINE. REvIEw "SAFETY" SECTION IN THIS MANUAL IF NECESSARY. Read this operation section thoroughly. Acquaint yourself with the adjustments required to obtain efficient and trouble-free operations. The Zone-Builder subsoiler is capable of shattering hardpan up to 20”...

  • Page 87: Preparing Tractor

    See your tractor operator’s manual for recommendations on ballasting procedures. DO NOT EXCEED THE TRACTOR'S LIFT CAPACITY OR BALLAST RECOMMENDATIONS. • NOTE: Warranty consideration will only be given on items manufactured by Unverferth Mfg. Co., Inc. Horsepower Requirements The power requirement for this unit is 30-50 hp. per shank, depending on the depth of penetration and ground conditions.

  • Page 88: Attaching To Tractor

    ZONE-BUILDER — Operation Attaching To Tractor • Operating a 3-point implement with an articulated four-wheel drive or track tractor requires the operator to drive straight to prevent damage to the implement. Sudden turns or steering corrections when the implement is in the ground can exert extreme forces through the imple- ment’s frame and/or shank components.

  • Page 89: Pin Assembly (67188B & 67187B)

    ZONE-BUILDER — Operation Attaching To Tractor (continued) Pin Assembly (67188B & 67187B) Pin assembly (67188B) is used for replacement only on 1 1/4” diameter holes and contains a spacer which can be placed on the inside or outside depending on style of unit. Pin assembly (67187B) is used for replacement only on 1 3/4”...

  • Page 90: Tractor Without Quick Attach Coupler

    ZONE-BUILDER — Operation Attaching To Tractor (continued) Tractor Without Quick Attach Coupler CRUSHING CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT STAND BETwEEN TOw- • ING vEHICLE AND IMPLEMENT wHEN HITCHING. ALwAYS ENGAGE PARKING BRAKE AND STOP ENGINE BEFORE INSERTING HITCH PINS OR SECURING LATCHES. •...
  • Page 91 ZONE-BUILDER — Operation Attaching To Tractor (continued) CAT 3, CAT 3-N, CAT 4-N: Connect the draft links to the front of the machine. Install pins and secure with klik-pins. Position hitch bushings to match the tractor’s lower link spacing. See figures 3-7 & 3-8. Adjust tractor’s sway blocks as required.

  • Page 92: Tractor With Quick Attach Coupler

    ZONE-BUILDER — Operation Attaching To Tractor (continued) Tractor With Quick Attach Coupler • CRUSHING CAN CAUSE SERIOUS INJURY FOR 5-30 to 8-30 Rigid & 8-30 to 16-30 OR DEATH. DO NOT STAND BETwEEN Folding CAT 3, CAT 3-N, CAT 4 (Standard TOwING vEHICLE AND IMPLEMENT wHEN on 16-30 ONLY), CAT 4-N HITCHING.

  • Page 93: Folding Wings

    ZONE-BUILDER — Operation Folding Wings MOvING wINGS CAN CAUSE SERIOUS INJURY OR DEATH. KEEP AwAY FROM FOLD- • ING AND UNFOLDING wINGS. Before folding wings, be sure markers are fully retracted and locked into transport position. On shear-bolt machines (Model 312) replace any shear-bolts that have sheared on any of the shanks located on the wings before folding wings.

  • Page 94: Transporting

    See federal regulation 49 CFR 562; available at www.govinfo.gov for US federal law requirements. See your Unverferth dealer for additional brackets, reflectors, or lights to meet your requirements. Do not operate near electrical lines. Know height and width of implement.

  • Page 95: Unhitching From Tractor

    ZONE-BUILDER — Operation Unhitching From Tractor FALLING OR LOwERING EqUIPMENT CAN CAUSE SERIOUS INJURY OR DEATH. KEEP • EvERYONE AwAY FROM EqUIPMENT wHEN RAISING OR LOwERING. • HIGH-PRESSURE FLUIDS CAN PENETRATE THE SkIN AND CAUSE SERIOUS INJURY OR DEATH. USE CARDBOARD OR wOOD TO DETECT LEAKS IN THE HYDRAULIC SYSTEM.

  • Page 96: Leveling Frame

    ZONE-BUILDER — Operation Leveling Frame For best results, when leveling the implement, position the tractor with implement on a level floor. Check tractor tire pressure and inflate equally from side-to-side. See your tractor operator’s manual for correct tire inflation pressure. Side-to-Side Leveling With the implement attached to tractor, raise the unit 1 to 2 inches off the floor.

  • Page 97: Leveling Wings (10-30", 12-30" & 16-30")

    ZONE-BUILDER — Operation Leveling Wings (7, 8, 9, 10, 11, 13 Shanks, & 12 Shank 30” Spacing) Adjustment Procedures Check for levelness of machine in the field. The wing tips should be operating at the same working depth as the center section of the machine.
  • Page 98 ZONE-BUILDER — Operation Leveling Wings (7, 8, 9, 10, 11, 13 Shanks, & 12 Shank 30” Spacing) (Continued) 3. Relieve the cylinder pressure and remove FIG. 3-16 the clevis pin (Fig. 3-16). 4. Swing cylinder up and block. Remove hydraulic pressure, then remove the clevis pin.
  • Page 99 ZONE-BUILDER — Operation Leveling Wings (12 Shank 36” & 38” Spacing & 16 Shank 30” Spacing) Adjustment Procedures • SHIm kIT mUST NOT BE USED wITH OPTIONAL FLEx-FRAmE HYDRAULICS. NOTE: Shims are used on 12 Shank 36” & 38” Spacing; 16 Shank 30” Spacing machines with the rigid wing hydraulic set up ONLY.

  • Page 100: Unfolding Wings

    ZONE-BUILDER — Operation Unfolding Wings To unfold the wings, place ball valve to OPEN/WORKING (handle in-line) position. FALLING OR LOwERING EqUIPMENT CAN CAUSE SERIOUS INJURY OR DEATH. KEEP • EvERYONE AwAY FROM EqUIPMENT wHEN SUSPENDED, RAISING, OR LOwERING. Raise unit to transport position. Unfold wings so that the hydraulic cylinders are fully extended. Ball valve (9501014) Open/working...

  • Page 101: Preparing Implement

    FIG. 3-22 hardpan, a “penetrometer” should be used (Fig. 1-20). For more information on this device, refer to your local Unverferth dealer or contact us, at Unverferth Mfg. Co., Inc. OM-01124 An alternate method of locating the hardpan is to dig a hole to a depth of 24” or greater.

  • Page 102: Support Stand

    ZONE-BUILDER — Operation Preparing Implement (continued) Rotate the rod handle and insert the previously removed locking pin into the wrench plate and handle. Loosen the locking nut. Rotate Handle Loosen Locknut & Adjust Turnbuckle Rotate turnbuckle to the proper position (Fig. 1-21). To ensure proper depth, rest shank tips on a level surface.

  • Page 103: Shanks

    ZONE-BUILDER — Operation Shanks Your shanks can be adjusted horizontally for proper alignment. Horizontal Adjustment (All Models) • ENSURE SHANkS HAVE BEEN GREASED PRIOR TO INITIAL USE. When positioning shanks from side-to-side, loosen hardware so that shank can be moved. When repositioned, be sure to securely tighten hardware.

  • Page 104: Lower Pull Arm (Model 132)

    ZONE-BUILDER — Operation Shanks (continued) Lower Pull Arm (Model 132) (AFTER INITIAL BREAK IN PERIOD) After an initial break-in period (approximately 20 acres per shank) it may be necessary to retighten the pivot nuts (Fig. 3-27) to eliminate side to side movement of shank. Proceed as follows: 1.
  • Page 105 ZONE-BUILDER — Operation Coulters 3. The coulter blade will operate 4-6" deep in the soil. Subtract the blade working depth from the shank working depth. (i.e. - If the shank operates 14" deep, coulter blades 5" deep, distance from the ground to the bottom of the blade should measure 9"). Adjust coulter height accordingly.

  • Page 106: Procedure For Reversing Rear Coulters

    ZONE-BUILDER — Operation Coulters (continued) Procedure For Reversing Rear Coulters Refer to “Rear Coulter Assembly Adjustments” in SETUP section for additional information, if unit is set up with pull type option or planter attachment. • On units with 30” row spacing the rear coulters cannot be reversed if unit is set up with pull-type option or planter attachment, or stabilizer wheels are installed between shanks.

  • Page 107: Rear Coulter

    ZONE-BUILDER — Operation Coulters (continued) Rear Coulter NOTE: Level the main frame in field working position from front-to-back and side-to-side before beginning any adjustments. Rear Coulter Spring Pressure The rear coulter pressure can be adjusted by placing the hitch pin in the appropriate hole (Fig.

  • Page 108: Attachments (Optional)

    ZONE-BUILDER — Operation Attachments (Optional) Several additional Strip-Builders with Rolling Harrow basket Strip-Builder Less 63282 - wavy blades with straight 15” RH basket Strip-Builder Rolling Basket 66184B - notched concave blades (63954) attachments with straight 15” RH basket are available. 66185B - notched concave blades Please contact with concave 15”...

  • Page 109: Strip-Builders & Zone-Firmer 4-Wheel Press Wheels

    ZONE-BUILDER — Operation Attachments (Optional) (continued) Strip-Builders & Zone-Firmer 4-Wheel Press Wheels FIG. 3-32 STRIP-BUILDER w/STANDARD ROLLING BASKET & WAVY BLADE (63282) - SHOWN Adjustments For Optional Strip-Builder Units After adjusting machine for levelness and working depth, the following adjustments should be made to your strip-till units.
  • Page 110 ZONE-BUILDER — Operation Attachments (Optional) (continued) • If adjusting coulters outward (to increase strip working width) be sure to check clearance be- tween stabilizer wheel tires and coulter blades. Maintain minimum of 2-3” clearance between coulter blades and tire at all times. •...

  • Page 111: Zone Firmer Assemblies (68082B)

    ZONE-BUILDER — Operation Attachments (Optional) (continued) Zone Firmer Assemblies Adjustments For Zone Firmer (Optional) After adjusting machine for levelness and working depth, the following adjustments should be made to your Zone Firmer units: 1. Set working depth of unit to match machine working depth. 2.

  • Page 112: Leveler Attachments

    ZONE-BUILDER — Operation Attachments (Optional) Leveler Attachments Height Adjustment & Working Depth To adjust the height, lower the subsoiler to the ground, remove the 7/8-9 U-Bolt (97582) which attaches to the rectangular tube to the arm. Reassemble at the desired height. Position “Y”...

  • Page 113: Shatter Wings (67691B)

    ZONE-BUILDER — Operation Attachments (Optional) (continued) Shatter Wings - 7” Pkg. (67691B) This option can be set to operate in either of the 2 locations provided. For Minimum Disturbance Of Top Soil Position shatter wings in the lower location with wings set in the flat position.
  • Page 114 ZONE-BUILDER — Operation Notes 3-30...
  • Page 115 ZONE-BUILDER — Maintenance SECTION IV Maintenance Daily Service Beginning of Day ........................ 4-2 End of Day .......................... 4-2 Annual Service ........................... 4-3 Beginning of Season ......................4-3 End of Season ........................4-3 Troubleshooting Poor Penetration ........................4-4 Plugging ..........................4-4 Implement Running Crooked In Field..................

  • Page 116: Daily Service Beginning Of Day

    ZONE-BUILDER — Maintenance Daily Service Beginning of Day NOTE: Before initial use, ensure all lubrication points have been greased. Check all U-bolts and bolts for tightness. This is especially important during the first days of operation. See “Torque Chart” in this section. •...

  • Page 117: Annual Service

    ZONE-BUILDER — Maintenance Annual Service Beginning of Season READ AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERvICING THIS • MACHINE. REvIEw "SAFETY" SECTION IN THIS MANUAL IF NECESSARY. Check all bolts, U-bolts, and wheel bolts for tightness. Refer to “Torque Chart” in this section. Lubricate implement (see “Lubrication”...

  • Page 118: Troubleshooting

    ZONE-BUILDER — Maintenance Troubleshooting PROBABLE CAUSE CORRECTION Poor Penetration See the OPERATION section "Leveling Frame is not level Frame" for instructions Adjust the hitch control position. See the Ground is too hard for hitch control setting OPERATION section "Load and Depth control" Worn or dull tool points Replace with new tool points Plugging...

  • Page 119: Shanks Not Resetting Into Ground After Tripping

    ZONE-BUILDER — Maintenance Troubleshooting (continued) PROBABLE CAUSE CORRECTION Shanks Not Resetting Into Ground After Tripping Ground conditions hard or the unit is being While moving, raise Zone-Builder slightly operated very deep to reset, then lower and resume operation Pivot nuts on front and rear of pull arm are Refer to OPERATION section for adjustment overtightened procedure...

  • Page 120: Wheels And Tires Wheel Nut Torque

    ZONE-BUILDER — Maintenance Wheels and Tires Wheel Nut Torque • ImPROPERLY TORQUED wHEEL NUTS/BOLTS CAN CAUSE A LOSS OF ImPLEmENT CONTROL AND MACHINE DAMAGE. TORqUE wHEEL NUTS/BOLTS TO vALUES IN TABLE. CHECK TORqUE BEFORE INITIAL USE, AFTER ONE HOUR OF USE, AND EACH HOUR UNTIL wHEEL NUTS/BOLTS MAINTAIN TORqUE vALUE.

  • Page 121: Tire Warranty

    ZONE-BUILDER — Maintenance Wheels and Tires (continued) Tire Warranty For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. Following are phone numbers and Websites for your convenience: Firestone www.firestoneag.com Phone 800-847-3364 Carlisle www.carlisletire.com Phone 800-260-7959...

  • Page 122: Lubrication Points

    ZONE-BUILDER — Maintenance Lubrication Points SEASON LOCATION HOURS BEGINNING AUTO-RESET SHANK (Model 132) - 6 lube fittings - grease gun SHEAR-BOLT SHANK (Model 112) - 2 pivot pins - oil can SPRING-CUSHION SHANK (Model 122) - grease gun - oil can BASE WING HINGE POINTS - 4 lube fitting - grease gun...

  • Page 123: Complete Torque Chart

    ZONE-BUILDER — Maintenance Complete Torque Chart – Capscrews - Grade 5 NOTE: Grade 5 capscrews can be identified by three radial dashes on head. NOTE: For wheel torque requirements, refer to Wheels and Tires. NOTE: Tighten U-bolts to have the same number of threads exposed on each end. FOOT NEWTON FOOT...

  • Page 124: Hydraulic Fittings

    ZONE-BUILDER — Maintenance Hydraulic Fittings – Torque and Installation SAE FLARE CONNECTION (J.I.C.) 1. Tighten nut with finger until it bottoms the seat. 2. Using a wrench, rotate nut to tighten. Turn nut 1/3 turn to apply proper torque. SAE STRAIGHT THREAD O-RING SEAL 1.

  • Page 125: Wear Bar & Shovel Replacement

    ZONE-BUILDER — Maintenance Wear Bar & Shovel Replacement - All Models The shanks have a replaceable wear bar and shovel point which, after a period of time, will need to be replaced (Fig. 4-3). To replace these components on your machine, refer to the fol- lowing guidelines: FIG.
  • Page 126 ZONE-BUILDER — Maintenance Auto-Reset Shank Replacement — Model 132 The Auto-Reset shank consists of 3 important components: Spring Mechanism Toggle Components, Shank Weldments, and Lower Pull-Arm. If service is required to any of these components, proceed as follows: If attachments are on back of the shanks, remove them before proceeding. See Attachment Section of this operator manual.

  • Page 127: Auto-Reset Shank Replacement - Model 132

    ZONE-BUILDER — Maintenance Auto-Reset Shank Replacement — Model 132 (continued) SPRING MECHANISM COMPONENTS: 3. Remove all tension from springs by removing capscrews. • To prevent binding and possible damage, remove spring pressure equally and evenly from side to side. 4. Remove capscrew holding top plate. Remove Top Plate top plate and set aside.
  • Page 128 ZONE-BUILDER — Maintenance Auto-Reset Shank Toggle Replacement — Model 132 If no other service is required, reassemble as follows: Reverse procedures for reassembly. Tighten springs equally and evenly to prevent damage. Capscrew should draw the spring completely to the top of the canister. TOGGLE COMPONENTS: If service is required to toggle components, refer to steps 1 - 7 under Spring Mechanism Components for disassembly of spring components.

  • Page 129: Auto-Reset Shank Toggle Replacement - Model 132

    ZONE-BUILDER — Maintenance Auto-Reset Shank Toggle Replacement — Model 132 (continued) SHANK wELDMENT: If replacement of shank weldment is required, refer to steps 1 - 7 under Spring Mechanism Components and steps 8 & 9 under Toggle Components for removal. CRUSH HAZARD - BE SURE SHANK IS SUPPORTED BEFORE REMOvING TOGGLE AS- •...

  • Page 130: Spring Cushioned Shanks - Model 122

    ZONE-BUILDER — Maintenance Spring-Cushioned Shanks — Model 122 Spring Replacement The spring assembly in the spring-cushioned shank is factory pre-loaded and individual components are not designed to be serviced in the field. DISASSEMBLING SPRING CAN RESULT • IN SERIOUS INJURY OR DEATH. THE SPRING IS UNDER COMPRESSION wHEN ASSEMBLED.

  • Page 131: Shank Replacement

    (67076B) and locknuts (98420), tighten lightly. 6. Secure the clamps to shank using capscrew Locknut 3/4-10 Lower Clamp (9390-454) and locknuts (9802). (9802) (67073B) 7. Torque 7/8” & 3/4” capscrews to 240 ft-lbs. 8. Do not substitute other hardware for the UNVERFERTH supplied parts. 4-17...

  • Page 132: Shank & Pull Arm Replacement

    ZONE-BUILDER — Maintenance Spring-Cushioned Shanks — Model 122 (continued) Shank & Pull Arm Replacement Follow these procedures to replace or repair the shank and/or pull arm: • The procedures for assembling this unit are intended for two or more people. If attachments are on back of the shanks, remove them before proceeding.
  • Page 133 ZONE-BUILDER — Maintenance Spring-Cushioned Shanks — Model 122 (continued) 3. Support the shank and remove the 3/4”- FIG. 4-8 10UNC x 6” capscrew (9390-157), tube/ bushing (64170) and 3/4”-10UNC locknut (9802) as shown in Fig. 4-8. Then remove the shank. Capscrew (9390-157) Bushing (64170) Locknut (9802)
  • Page 134 ZONE-BUILDER — Maintenance Spring-Cushioned Shanks — Model 122 (continued) 8. Insert the 7/8”-9UNC x 6” capscrew (9390- FIG. 4-12 176), tube/bushing (64198B), and 7/8”-9UNC locknut (91141) as shown in Fig. 4-12. Torque hardware to 330-350 ft.-lbs. Capscrews (9390-176) Bushing (64198B) Locknut (91141) 9.

  • Page 135: Shear-Bolt Replacement

    Fig. 4-16. 4. Align the holes with a 9/16” diameter drift pin 90-98 FT.-LBS. and install UNVERFERTH shear-bolt (9390-503) and locknut (98626). Additional shear-bolts are stored in the left side formed plate of the shank assembly.

  • Page 136: Shear-Bolt Shanks - Model 112

    (9799) be repaired or replaced. 3. Align the holes with 7/16” diameter drift pin and install UNVERFERTH shear-bolt (9390-151) and locknut (9802). Do not use a different size or different grade of shear-bolt; unsatisfactory performance and or shank damage may occur.

  • Page 137: Combo Coulter & Double Coulter Spring Replacement

    ZONE-BUILDER — Maintenance Combo Coulter & Double Coulter Spring Replacement ® The following guidelines are for replacing the spring on the coulters. KEEP HANDS CLEAR OF PINCH POINT AREAS. • EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIvE EqUIPMENT • MUST BE wORN wHILE SERvICING IMPLEMENT. SHARP EDGES ON COULTER BLADES CAN CAUSE SERIOUS INJURY.

  • Page 138: Hub Adjustment And Replacement

    ZONE-BUILDER — Maintenance Hub Adjustment and Replacement For Combo Coulters and Rear Coulters The following instructions are for adjusting and lubricating the hub and replacing the “O”-ring and seal. After the first 100 acres, the hubs should be checked for tightness and wear. BE SURE THAT THE IMPLEMENT IS SECURELY BLOCKED TO PREvENT FALLING.
  • Page 139 ZONE-BUILDER — Maintenance Hub Adjustment and Replacement For Combo Coulters and Rear Coulters (continued) • Always replace the “O”-ring and seal if dismantling the hub. Failure to do so could result in premature failure of hub and its components. D. Replace any damaged parts before reassembling the components. Be sure to remove any debris or dirt and repack bearings with an SAE approved hub grease.

  • Page 140: Replacing Bearings In Rolling Harrow Baskets

    Tighten screws in bearing before tightening setscrew in lock collar. Tighten lock collar on shaft in direction of rotation. Tighten screws according to Torque Chart, in this section. Use UNVERFERTH bearings (97245B) with triple lip seals for maximum life. 4-26...
  • Page 141 ZONE-BUILDER — Parts Please visit www.unverferth.com/parts/ for the most current parts listing. SECTION V Parts Rigid Main Frame – 2, 3, 4, & 7 Shank 30” Spacing, 4 Shank 36”/38”/40” Spacing ..5-2 Rigid Main Frame – 6 Shank 30”/36”/38” Spacing; 7 Shank 24” Spcaing; 8 Shank 30”...
  • Page 142 ZONE-BUILDER — Parts Rigid Main Frame — 2/3/4/5/7 Shank 30” Spacing, 4 Shank 36/38” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. NOTE: 2 & 3 Shank machines are equipped with 3 reflector arms. Lights are optional. The optional lighting kit #69085B includes an additional reflector arm.
  • Page 143 ZONE-BUILDER — Parts Rigid Main Frame — 2/3/4/5/7 Shank 30” Spacing, 4 Shank 36/38” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. 2 & 3 5 & 7 4 SHANK QTY SHANK QTY SHANK QTY ITEM PART NO.

  • Page 144: Spacing; 9 Shank 24" Spacing

    ZONE-BUILDER — Parts Rigid Main Frame — 6 Shank 30/36/38” Spacing, 7 Shank 24” Spacing; 8 Shank 30” Spacing; 9 Shank 24” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing.
  • Page 145 ZONE-BUILDER — Parts Rigid Main Frame — 6 Shank 30/36/38” Spacing, 7 Shank 24” Spacing; 8 Shank 30” Spacing; 9 Shank 24” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. 6 SHANK 7 SHANK 8 SHANK 9 SHANK ITEM PART NO.

  • Page 146: 13 Shank 24" Spacing

    ZONE-BUILDER — Parts Rigid Main Frame — 6 Shank 30/36/38” Spacing, 7 Shank 24” Spacing; 8 Shank 30” Spacing; 9 Shank 24” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. 6 SHANK 7 SHANK 8 SHANK 9 SHANK ITEM PART NO.
  • Page 147 ZONE-BUILDER — Parts Notes Please visit www.unverferth.com/parts/ for the most current parts listing.
  • Page 148 ZONE-BUILDER — Parts Folding Main Frame — 7/8/9/10/12 Shank 30” Spacing, 8 Shank 36/38” Spacing; 11/13 Shank 24” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing.
  • Page 149 ZONE-BUILDER — Parts Folding Main Frame — 7/8/9/10/12 Shank 30” Spacing, 8 Shank 36/38” Spacing; 11/13 Shank 24” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. 8 SHANK SHANK SHANK SHANK SHANK SHANK SHANK ITEM PART NO. DESCRIPTION 30”...
  • Page 150 ZONE-BUILDER — Parts Folding Main Frame — 7/8/9/10/12 Shank 30” Spacing, 8 Shank 36/38” Spacing; 11/13 Shank 24” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. 8 SHANK SHANK SHANK SHANK SHANK SHANK SHANK ITEM PART NO. DESCRIPTION 30”...
  • Page 151 ZONE-BUILDER — Parts Folding Main Frame — 7/8/9/10/12 Shank 30” Spacing, 8 Shank 36/38” Spacing; 11/13 Shank 24” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. 8 SHANK SHANK SHANK SHANK SHANK SHANK SHANK ITEM PART NO. DESCRIPTION 30”...

  • Page 152: Folding Main Frame - 12 Shank 36"/38" Spacing; 16 Shank 30" Spacing

    ZONE-BUILDER — Parts Folding Main Frame — 12 Shank 36 & 38” Spacing & 16 Shank 30” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. 5-12...
  • Page 153 ZONE-BUILDER — Parts Folding Main Frame — 12 Shank 36 & 38” Spacing & 16 Shank 30” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION N0TES 9802 Locknut 3/4”-10UNC 94090 U-Bolt 3/4”-10UNC x 8”...
  • Page 154 ZONE-BUILDER — Parts Folding Main Frame — 12 Shank 36 & 38” Spacing & 16 Shank 30” Spacing Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION N0TES 67868 Shim 2” x 9 1/4” 67869 Shim 2” x 6 1/4”...
  • Page 155 ZONE-BUILDER — Parts Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-15...

  • Page 156: Reflector & Lighting Components

    ZONE-BUILDER — Parts Reflector & Lighting Components Please visit www.unverferth.com/parts/ for the most current parts listing. 5-16...
  • Page 157 ZONE-BUILDER — Parts Reflector & Lighting Components Please visit www.unverferth.com/parts/ for the most current parts listing. 12W & 16N Shank 4/5/6/7/8/9/10/11/12N/ 2 & 3 Shank ITEM PART NO. DESCRIPTION 68963B 13 Shank 69054B Option 69409B 69664B Reflector Stand Assembly 68960B...

  • Page 158: Stabilizer Wheel

    ZONE-BUILDER — Parts Stabilizer Wheel Please visit www.unverferth.com/parts/ for the most current parts listing. 5-18...
  • Page 159 ZONE-BUILDER — Parts Stabilizer Wheel Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. 67311B Stabilizer Wheel Right-Hand Assembly less Wheel & Tire 67312B Stabilizer Wheel Left-Hand Assembly less Wheel & Tire 63624 Arm Hub Assembly Right-Hand (Includes Items 3 through 15)

  • Page 160: Auto-Reset Shank - Model 132

    ZONE-BUILDER — Parts Auto-Reset Shank — Model 132 Please visit www.unverferth.com/parts/ for the most current parts listing. 2 29/32 REF. 8 REF. 79 (# 7 GA.) REF. THIS DRAWING IS PROPERTY OF MAT'L UNVERFERTH NCHES UNLESS NOTED RELEASE CN6382-7 MANUFACTURING CO., INC.

  • Page 161: Auto-Reset Shank - Model 132

    ZONE-BUILDER — Parts Auto-Reset Shank — Model 132 Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 67228B Straight Shank Asy Complete 97025 Locknut 3/4”-10UNC 85791B Beveled Flat Washer 1 9/16” Dia. 86749B Pivot Pin with Zerk 63098B Shim Washer 5”...

  • Page 162: Spring-Cushioned Shank Model 122

    ZONE-BUILDER — Parts Spring-Cushioned Shank — Model 122 Please visit www.unverferth.com/parts/ for the most current parts listing. 5-22...
  • Page 163 ZONE-BUILDER — Parts Spring-Cushioned Shank — Model 122 Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. Shank Asy Complete 67229B (Includes Items 1-17, 19, 22, 23, 26-30, 34, 35, 42) 65589B Clevis, Right-Hand 65590B...

  • Page 164: Shear-Bolt Shank - Model 112

    ZONE-BUILDER — Parts Shear-Bolt Shank — Model 112 Please visit www.unverferth.com/parts/ for the most current parts listing. 5-24...

  • Page 165: Shear-Bolt Shank - Model 112

    ZONE-BUILDER — Parts Shear-Bolt Shank — Model 112 Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. 67227B Shank Assembly 67049B Bracket Weldment 71415 Bushing 94135B V-Bolt 3/4”-10UNC 97025 Locknut 3/4”-10UNC 9390-151 Capscrew (Grade 5) 3/4”-10UNC x 3 1/2” Lg.

  • Page 166: Ground Engaging Parts

    ZONE-BUILDER — Parts Ground Engaging Parts Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 9800 Locknut 1/2”-13UNC 91144-234 Spiral Pin 1/2” Dia x 1 3/4” Lg. 9390-103 Hex Capscrew 1/2”-13UNC x 2” Lg. 9405-088 Flat Washer 1/2”...

  • Page 167: Flush Clamps

    ZONE-BUILDER — Parts Flush Clamps Please visit www.unverferth.com/parts/ for the most current parts listing. USED ON 16 ROW 30” ONLY ITEM PART NUMBER DESCRIPTION DESCRIPTION 60245 6” Flush Clamp Weldment 60205 Flush Bracket Bundle Includes Items 1, 2, 3, 4, 5, 13 9390-134 Capscrew 5/8”-11UNCx 5”...

  • Page 168: Combo ® Coulter

    ZONE-BUILDER — Parts Combo Coulter — Beginning with Serial #A60830170 ® Please visit www.unverferth.com/parts/ for the most current parts listing. 5-28...

  • Page 169: Combo ® Coulter

    ZONE-BUILDER — Parts Combo Coulter — Beginning with Serial #A60830170 ® Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 68114B Coulter Left-Hand Subassembly (Includes Items 2-27) (No Holes in Coulter Arm) 65854B Coulter Left-Hand Subassembly (Includes Items 2-27) (Two Holes in Coulter Arm) 9390-056 Capscrew 3/8”-16UNC x 1 1/4”...

  • Page 170: Strip-Builder Frame

    ZONE-BUILDER — Parts Strip-Builder Frame Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM 1.10.2 5-30...
  • Page 171 ZONE-BUILDER — Parts Strip-Builder Frame Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. Strip-Builder Frame & Arm Assembly 63163 (Includes Items 1 through 14) 62810 Tube 3 3/16 Lg. 62721 Adjustable Link 67173 Trunnion...

  • Page 172: Strip-Builder Coulter & Basket

    ZONE-BUILDER — Parts Strip-Builder Coulter & Basket Please visit www.unverferth.com/parts/ for the most current parts listing. 5-32...
  • Page 173 ZONE-BUILDER — Parts Strip-Builder Coulter & Basket Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. 87181 Bearing Repair Kit 9404-019 5/16 Lock Washer 97321 Capscrew 5/16”-18UNC x 7/8” Lg. (Gr. 5) 9801 Locknut 5/8”-11UNC 9928 Locknut 3/8”-16UNC...

  • Page 174: Wheel Zone-Firmer With Frame Components

    ZONE-BUILDER — Parts 4 Wheel Zone-Firmer with Frame Components Please visit www.unverferth.com/parts/ for the most current parts listing. HEEL WH.) 5-34...
  • Page 175 ZONE-BUILDER — Parts 4 Wheel Zone-Firmer with Frame Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES 65246B 4 Wheel Zone Firmer 64599B Plate Weldment 99712 Tire & Wheel Assembly 97520 Offset Tire & Wheel 9801 Locknut 5/8”-11UNC...

  • Page 176: Wheel Zone-Firmer With Posts Components

    ZONE-BUILDER — Parts 4 Wheel Zone-Firmer with Posts Components Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM ITEM 5-36...
  • Page 177 ZONE-BUILDER — Parts 4 Wheel Zone-Firmer with Posts Components Please visit www.unverferth.com/parts/ for the most current parts listing. PART NO. DESCRIPTION ITEM 68082B Zone Firmer Assembly 4-Wheel (16” Wide) Option 62811 Pin 5/8” Dia. x 6 5/8” 63163 Frame & Arm Assembly 63854 Tube 1 1/4”...

  • Page 178: Storage Stand

    ZONE-BUILDER — Parts Storage Stand Please visit www.unverferth.com/parts/ for the most current parts listing. 5-38...
  • Page 179 ZONE-BUILDER — Parts Storage Stand Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. NOTES 9093 Klik-Pin 9802 Locknut 3/4”-10UNC 60850 Mounting Bracket (for Rigid Units) 63529 Storage Stand (for Rigid Units) 77341B Mounting Bracket...

  • Page 180: Folding Hydraulic Components - 7, 8, 9, 10, & 12 Narrow Shank

    ZONE-BUILDER — Parts Folding Hydraulic Components - 7, 8, 9, 10, & 12 Narrow Shank Please visit www.unverferth.com/parts/ for the most current parts listing. 5-40...
  • Page 181 ZONE-BUILDER — Parts Folding Hydraulic Components - 7, 8, 9, 10 & 12 Narrow Shank Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. 9840 “O”-Ring 9876 90° Swivel Elbow (9/16-18 JIC Male x 9/16-18 JIC Female) 94038 Cable Tie 32”...
  • Page 182 ZONE-BUILDER — Parts Rigid Wing Version for Flex Frame Machines — 12 Wide/16 Narrow Please visit www.unverferth.com/parts/ for the most current parts listing. 5-42...
  • Page 183 ZONE-BUILDER — Parts Rigid Wing Version for Flex Frame Machines — 12 Wide/16 Narrow Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 68276B Cylinder Anti-Rotational Plate 68337B Stop Block =BLACK= 68521B Mounting Plate =BLACK= 68815B Shim 14 GA.
  • Page 184 ZONE-BUILDER — Parts Flex Folding Hydraulic Components (Optional) — 12 Wide/16 Narrow Please visit www.unverferth.com/parts/ for the most current parts listing. 5-44...
  • Page 185 ZONE-BUILDER — Parts Flex Folding Hydraulic Components (Optional) — 12 Wide/16 Narrow Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 9000106 Cable Tie 7 1/2" 94038 Cable Tie 32" 9503620 Valve Assembly 9500489 Pressure Gauge...

  • Page 186: Fertilizer Attachment Components (Optional)

    ZONE-BUILDER — Parts Fertilizer Attachment Components (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION 65346B Liquid Fertilizer Attachment Complete 65583B Dry Fertilizer Attachment RH Complete 65584B Dry Fertilizer Attachment LH Complete 65339B Injector Tube Weldment (Liquid)

  • Page 187: Row Cleaner - Serial Number A62200300 & Higher (Optional)

    ZONE-BUILDER — Parts Row Cleaner (Optional) — Serial Number A62200300 & Higher Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES 68317B Hub/Spindle Assembly Left-Hand FINISH: WEIGHT PAINT SQ MAT'L 6950. ASSEMBLE INCHES 67984 Hardened Bushing...

  • Page 188: Rolling Harrow Leveler Attachments (Optional)

    ZONE-BUILDER — Parts Rolling Harrow Leveler Attachments (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM 63462 64320@ ITEM PART NO. DESCRIPTION 63462 Rigid 3 Shank 30” Spacing - 12” Rolling Harrow Leveler Kit (Shown) 63463 Rigid 4 Shank 30” Spacing - 12” Rolling Harrow Leveler Kit 63464 Rigid 5 Shank 30”...

  • Page 189: 3-Point Implement Caddy (Optional)

    ZONE-BUILDER — Parts 3-Point Implement Caddy (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. PART NO. DESCRIPTION 66794G or 66794R 3-Point Implement Caddy - Model 300 w/ 9.5L x 15 8-Ply Duals =Green= or =Red= 66795G or 66795R 3-Point Implement Caddy - Model 500 w/ 12.5L x 15 F-Range Duals =Green= or =Red= 67706G or 67706R 3-Point Implement Caddy - Model 500 w/ 14L x 16.1 14-Ply Duals =Green= or =Red=...

  • Page 190: Row Marker Sets (Optional)

    ZONE-BUILDER — Parts Row Marker Sets (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. PART NO. DESCRIPTION 62412 Row Marker Set for 4 Row Rigid 30” Spacing - Vertical 62413 Row Marker Set for 4 Row Rigid 36” & 38” Spacing - Vertical 62417 Row Marker Set for 4 &...

  • Page 191: Rear Pull Hitch (Optional)

    ZONE-BUILDER — Parts Shank 16” Stagger Kit #66952B (Optional) Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION QTY. 66837 Spacer Tube 66737B Clamp 9802 Locknut 3/4”-10UNC 9390-448 Capscrew 3/4”-10UNC x 8 1/2 9390-459 Capscrew 7/8”-9UNC x 11”...

  • Page 192: Double Coulter Toolbar Attachments

    ZONE-BUILDER — Parts Double Coulter Toolbar Attachments Please visit www.unverferth.com/parts/ for the most current parts listing. 5-52...
  • Page 193 ZONE-BUILDER — Parts Double Coulter Toolbar Attachments Please visit www.unverferth.com/parts/ for the most current parts listing. ITEM PART NO. DESCRIPTION NOTES 63063 Offset Bracket Assembly Includes Items 2 through 6 62546 Offset Bracket Weldment 9390-134 Capscrew 5/8”-11UNC x 5” Grade 5...

  • Page 194: Bedding Attachments (Optional) - Spring Reset & Rigid Listers

    ZONE-BUILDER — Parts Bedding Attachments (Optional) — Spring Reset & Rigid Listers Please visit www.unverferth.com/parts/ for the most current parts listing. Spring Reset Lister Rigid Lister ITEM PART NO. DESCRIPTION 68657B 4 Shank 36” & 38” Spacing - Spring Reset Lister 68901B 6 Shank 30”...
  • Page 195 ZONE-BUILDER — Parts Notes Please visit www.unverferth.com/parts/ for the most current parts listing. 5-55...
  • Page 196 L:\MANUALS\ZONE-BUILDER\\69140.indd//May 2019-2//September 2019-3//October 2019-4//MARCH 2020-6/JULY 2020-7/FEBRUARY 2021-8//MARCH 2022-9//FEBRUARY 2023-10...

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