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ERG-5000
Installation manual
ECO
Industrial
Energy Recycle
Network
Energy Saving
4 Channels 5KW Energy Recycling Grid Type Power Inverter

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Summary of Contents for Mean Well ERG-5000

  • Page 1 ERG-5000 Installation manual Industrial Energy Recycle Network Energy Saving 4 Channels 5KW Energy Recycling Grid Type Power Inverter...
  • Page 2 Moreover, the ERG 5000 series also provide remote control and monitoring functions by using CMU2A or the CAN us protocol for data analysis and remote monitor. ERG-5000 supports 10~60V input voltage & ERG-5000H supports 60 420VDC input voltage...
  • Page 3: Table Of Contents

    Contents 1.Safety Guidelines Selection of EMI ilters 2.Introduction 7.Protections 2.1 Model Encoding 7.1 AC Fail Protection 2.2 Features 7.2 Over Temperature 2 3 . Specification Protection 2. Efficiency versus Load 7 3 . Communication Error 2 5 . Static Characteristics 7.4 Input DC Protection 2 6 .
  • Page 4: Safety Guidelines

    Modular design for flexible configuration Flexible CC/CV operation modes Remote control and monitoring by CANBus protocol via CMU2A control console Maximum 64 units ERG-5000 series that can be connected on the same bus Protections: Over voltage / Under voltage / Over temperature /Over...
  • Page 5: 3 . Specification

    PACKING ERG-5000: 12Kg; 1pcs/12Kg/0.86CUFT ERG-5000-T: Kg; 1pcs/ Kg/ CUFT 100% 1.All parameters NOT specially mentioned are measured at 230VAC output,48VDC input (ERG-5000),380VDC input(ERG-5000H), rated NOTE (5000W) input power and 25 ℃ of ambient temporature. 2.It achieves max input power up to 6000W, auto derating to rated power by ambient temperature increasing , OTP occurs when the Load internal temperature exceeds the limit.
  • Page 6: 5 . Static Characteristics

    2.5 Static Characteristics 2.6 Mechanical specification ※ ERG-5000 Unit:mm (5000W) 73.9 8-M4(Both Sides) DC Input AC Output 20max. 22.2 41.2 83.5 13 10 LED1 LED2 Air flow direction LED3 Input voltage VDC LED4 ※ ERG-5000H SW51 SW52 (5000W) Input voltage VDC...
  • Page 7: Installation & Wiring

    Installation Procedures 1.Choose the right and suitable cable size for connection between the DC input of the ERG-5000 and the output of the power supplies that are desired to be burn-in. Please refer to "3.3 DC able ize election". 2.Connect the DC positive polarity of the supply to the positive of the...
  • Page 8: Dc Cable Size Selection

    Vo 4 lower efficiency, less output power and the wires may also become overheated and cause danger. For selection, please refer to table 3-1. Table 3-1 Wire recommendations apart from official cables ERG-5000 series Power Supply 3 Cross-section Are (mm )
  • Page 9: User Interface

    Not use 14,15,16 CANBus ID Assignment Each ERG-5000 unit should have their unique and own device address to communicate over the CANBus. SW51 and SW52 allow users to designate an address for the inverter units (with maximum of 64 addresses). Please...
  • Page 10: Operation

    In other words, it can recycle 4680kWh in burn-in process for a 3,000W power supply annually AC output voltage range of the ERG-5000 series is 200 - 240V/47 - 63Hz and its DC input voltage range covers DC: 10 - 420V...
  • Page 11 Controller broadcasts to ERG-5000 Message ID 0x000003FF process by built in CAN us communication interface of the ERG-5000. Note : XX means the address of ERG-5000 ( which can be assigned by SW51 and SW52, range from 0x00 ~ 0x3F)
  • Page 12 Function Quantity Address continuously) Setting The address that is desired to 0x0000~0x00FF ERG-5000 to Controller: Address be controlled or set The principle of data responding is as the followings. Starting The starting address of data 0x0100~0xFFFF The first packet the ERG returned: (Defining total data length)
  • Page 13 5.5. .2 Parameter control/setting: (FUNCTION: 0x01、0x02) 5.5. Data Address Definition Valid data ranges: (0x 00 ~ 0x00 5.5. .1 Data Type Definition Register Byte Command Data The data types of the protocol is defined as the table below: Description Range Unit address bytes...
  • Page 14 5.5. .3 Status Data Reading (Only supports FUNCTION: 0x02) NOTE 1: Fault signals are integrated into R_ERM fault, meaning that the register (1)Status data address registers,Valid data ranges: (0x0200~0x0223) will synchronize current status of the channels when any channel falls. Please refer to 5.5.5.5 for detailed information.
  • Page 15 5.5. . Model names of the channels (0x020B) 2:Fault、3:Standby 2:Fault、3:Standby The command responses models' names of the channels installed NOTE:There are only ERM#0 - ERM#3 available in the ERG-5000(H). in the ERG unit. The reset of ERM#4~ERM#16 are preserved for future use. R_ERM Com._0:ERM #0~#3 R_ERM Com._1:ERM #4 ~#7...
  • Page 16 10% of the input voltage of the device under test in a burn-in process. NOTE:There are only ERM#0 - ERM#3 available in the ERG-5000(H). NOTE: UVP(Input voltage) and OVP(Input voltage >10%) will only start The reset of ERM#4~ERM#16 are preserved for future use.
  • Page 17 5.5. .2 Example for reading Set burn-in current at 125A ID: 0x000003FF Read input voltage and current of the CH4 from the ERG-5000 with DLC: 5 bytes (Function (1) + Setting Address (2) + Data(2)) ID 63(0x3F). Function: 0x01 (Write/Set)
  • Page 18 5. Value range and tolerance 5.5. .3 Analysis of Returned Data Three packages are returned from a ERG-5000. (1)Display parameters First package → ID: 0x00 00 04 , DLC: 8, Data: 0x00 02 01 02 00 00 Display Display Command Name...
  • Page 19: Selection Of Emi Ilters F

    Power Cable 1.0m Example of configuration: Unit Model No. FCC ID Trade Name Power Code Filter 30DPGS5C DELTA 1.8m DC Source SHP-10K-380 MEAN WELL MEAN WELL CMU2 FN3288-20- Filter SCHAFFNER 1.8m 33-R5 Breaker Surge Protection SPD-20-240P MEAN WELL Device Core...
  • Page 20: Ac Fail Protection

    (approximate 10 minutes – 1 hour) before repower on again. A.Appendix 7.3 Communication Error If there is no command sending for 4 seconds, the ERG-5000 will enter The list for accessories in the package communication timeout and stop output. Item...
  • Page 21 N o . 2 8 , W u q u a n 3 r d R d . , W u g u D i s t . , N e w Ta i p e i C i t y 2 4 8 , Ta i w a n...

This manual is also suitable for:

Erg-5000h

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