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Vestil HDC-900 Series Manual

Hydraulic drum crushers
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TABLE OF CONTENTS
HDC-905-IDC
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained
damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product
is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws,
regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be
contacted online at https://www.vestil.com/page-parts-request.php.
Electronic Copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.
Signal
Words.................................................................................................................................
Safety
Instructions..........................................................................................................................
Hydraulic Circuit
Diagram................................................................................................................
Specifications................................................................................................................................
FIG. 1: HDC-905-IDC Exploded View & Bill of
FIG. 2: HDC-905-HC Exploded View & Bill of
FIG. 3: Power Unit Exploded View & Bill of
FIG. 4: Detailed Parts Breakdown of Manifold
FIGURES 5-8: Manifold, Pressure Switches, and
Valve and Pressure Switch Adjustment
Electrical Controls Sequence of
Electrical System
Specifications.......................................................................................................
FIG. 9: Standard 3-Phase Electrical Circuit Diagram (22124024 rev.
FIG. 10: 3-Phase Continuous Run Electrical Circuit Diagram (22124025 rev.
FIG. 11: Single Phase 115VAC Electrical Circuit Diagram (22124026 rev.
FIG. 12: Single Phase 208/230VAC Electrical Circuit Diagram (22124027 rev.
Installation...................................................................................................................................
Loading the
Chamber.....................................................................................................................
Operation.....................................................................................................................................
Platen
Configurations.....................................................................................................................
Record of Satisfactory
Condition......................................................................................................
Inspections &
Maintenance..............................................................................................................
Labeling
Diagram...........................................................................................................................
Limited Warranty (all units except "Wash down" model
Limited Warranty (HDC-905-WD
TABLE OF CONTENTS
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
HDC-905 SERIES HYDRAULIC DRUM CRUSHERS
HDC-905-HC
TABLE OF CONTENTS
Materials..........................................................................
Materials..........................................................................
Materials.............................................................................
Assembly........................................................................
Valves........................................................................
Procedure................................................................................
Operation..........................................................................................
only)...............................................................................................
Copyright 2023 Vestil Manufacturing Co.
Rev. 1/16/2023
Vestil Manufacturing Co.
Fax: (260) 665-1339
www.vestil.com
IMPORTANT NOTE
HDC-900 series crusher-compactors are designed
to compact non-hazardous and low level hazardous
waste materials. They do not include air filtration
systems (e.g. HEPA filters) to remove particulates,
aerosols, volatile compounds, et al. that might be
released from waste materials as a result of
compaction.
Review
instructions printed on, or provided with, waste
materials (e.g. empty containers or packaging)
before compacting them. If waste material indicates
that it should not be compacted, or should only be
compacted where air filtration is applied, do not use
this machine to compact the material.
F).....................................................
C).........................................
D).............................................
E).......................................
HDC-905-WD).......................................................
HDC-905 MANUAL
e-mail:
info@vestil.com
safety
messages
and
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Summary of Contents for Vestil HDC-900 Series

  • Page 1 Technical Service and Parts Department at (260) 665-7586. The department can also be contacted online at https://www.vestil.com/page-parts-request.php. Electronic Copies of Instruction Manuals Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php. TABLE OF CONTENTS PAGE Signal Words……………………………………………..…………………………………………………..…..………...
  • Page 2 SAFETY INSTRUCTIONS Vestil strives to identify foreseeable hazards associated with the use of its products. However, material handling is dangerous and no manual can address every conceivable risk. Ultimately, the most effective way to avoid injury is for the operator to exercise sound judgment whenever using this machine.
  • Page 3 HDC-905 MANUAL SPECIFICATIONS Specifications for the model HDC-905 series products are provided on Vestil’s website. To access the appropriate specifications document, navigate to this webpage: https://www.vestil.com/product.php?FID=755. Click the “Product Specifications Table” drop-down menu bar partway down the page. Scroll down to the entry for the model you purchased and click the button in the column titled “PDF’s”...
  • Page 4 FINISH, 3/4"-10 X 4-1/2" 36116 3/4-10 HEX NUT 22-014-056 FRAME, CASTING FLAT WASHER, LOW CARBON, 22-514-054 WELDMENT, PLATEN 33012 ZINC FINISH, 1/2" FLAT WASHER, LOW CARBON, 33016 USS, ZINC PLATED, 5/8" TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 4 of 19...
  • Page 5 33016 ” plated, ”- Bolt, HHCS, #5 zinc-plated, 22-645-003 Actuator, bolt, limit switch 13312 ” 11x2 ”-11 22-016-074 Bracket, shim 37036 Nylock nut, zinc-plated, 22-514-049 Weldment, base frame TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 5 of 19...
  • Page 6 ” -20 hex nut 36102 ” flat washer 33004 ET2L-252 230V heater ET3L-504 460V heater 5406-P-06 Pipe plug OR-172-N70 O-ring 121201JY Spring Shown in detail in FIG. 4 on p.7. TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 6 of 19...
  • Page 7 99-153-015 2-way valve 99-034-008 24VAC coil 6400-10-08-0 Fitting 2-154 O-ring ¼ in. – 20 x 1 ½ in. SHCS bolt 23209 6400-16-12 Fitting 10/10/6802 Fitting 99-022-005 Pressure switch TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 7 of 19...
  • Page 8 Gauge port (UL Lower pressure GA); install switch (PS1) Relief valve 3,000psi pressure gauge FIG. 7: Left side view FIG. 8: Right side view TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 8 of 19...
  • Page 9 Remove the pressure gauges and reinstall the cap plugs in ports GA and UL GA. c. Tighten the set screws of the pressure switches PS! And PS2 to fix the positions of the knurled knobs. TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 9 of 19...
  • Page 10 WASH-DOWN (-WD) MODELS: Wash-down units are NOT waterproof! Only install and use wash-down units indoors. Wash the crushing chamber only with warm or cold, non-caustic, low-corrosivity solutions applied at low pressure (˂100 psi). TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 10 of 19...
  • Page 11 1T is ACME part no. TB-81324; 150VA control transformer or equivalent. Manifold part no. 22-127-021 **When pressure exceeds 350PSI, switch is open to allow compression before ram rises. Ferrule used for wire terminations. TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 11 of 19...
  • Page 12 Special motor/pump adapter & coupling Manifold 040615-SA1 Oil filter assembly in tank: SLF212SO **When pressure exceeds 350PSI, switch is open to allow compression before ram rises. Ferrule terminations used for wiring TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 12 of 19...
  • Page 13 1T is ACME part no. TB-81324; 150VA control transformer or equivalent. Manifold part no. 22-127-015. **When pressure exceeds 350PSI, switch is open to allow compression before ram rises. TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 13 of 19...
  • Page 14 1T is ACME part no. TB-81324; 150VA control transformer or equivalent. Manifold part no. 22-127-015. **When pressure exceeds 350PSI, switch is open to allow compression before ram rises. TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 14 of 19...
  • Page 15 To disengage the stop button, pull it out. Press the cycle start button again to retract the cylinder and returns the platen to the home position. The crusher is again ready for operation. TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 15 of 19...
  • Page 16 9. WASH-DOWN (-WD) MODELS: Wash the crushing chamber only with warm or cold, non-caustic, low-corrosivity solutions applied at low pressure (˂100 psi). Exposed metal rusts. Apply touchup paint wherever the finish is damaged as soon as damage occurs to prevent rusting. TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 16 of 19...
  • Page 17 To order replacement labels, contact the technical service and parts department online at http://www.vestilmfg.com/parts_info.htm. Alternatively, request replacement parts and/or service by calling (260) 665-7586 and asking the operator to connect you to TECHNICAL SERVICE. 1193 TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 17 of 19...
  • Page 18 Warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.
  • Page 19 Warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. Definition of “original part”? An original part is a part used to make the product as shipped to the Warrantee.

This manual is also suitable for:

Hdc-905 seriesHdc-905-idcHdc-905-hc