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Vestil HDC-900 Owner's Manual

Vestil HDC-900 Owner's Manual

Hydraulic drum crusher/compactor
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Vestil Manufacturing Corporation
2999 North Wayne Street, P.O. Box 507
Angola, Indiana 46703 USA
Phone (260) 665-7586 • Fax (260) 665-1339
sales@vestil.com • www.vestil.com
Contents
Warnings and Safety Instructions..................... 1
Receiving Instructions ...................................... 1
Warnings and Safety Instructions..................... 2
Operating Instructions ...................................... 3
Installation Instructions ..................................... 4
Loading Instructions ......................................... 4
Periodic Maintenance Instructions ................... 5
Exploded Parts Drawings....................... 6A & 6B
Bills of Materials..................................... 6A & 6B
WARNINGS & SAFETY INSTRUCTIONS
Read owner's manual completely before operating unit!
• Do not service unit unless power is disconnected.
• Do not operate drum crusher/compactor unless all cover
plates are in place and all components are in proper working
order.
• Do not clean out drum crusher unless power is
disconnected.
• Do not bypass the safety interlocks.
• Keep hands and feet outside the unit at all times when
operating.
• Do not allow personnel to stand on drum crusher.
• Do not stand in front of drum crusher door.
• Do not operate this unit with loading door open. **(Do not
operate if safety switch is not functioning properly.)
• Do not change pressure relief valve setting.
• Do not clamp hydraulic cylinder in a vise as you may distort
the drum.
• Use only maintenance parts either supplied or approved by
the manufacturer.
Do not use brake fluids or jack oils. Use AW-32 Hydraulic
oil or equal.
Make sure all labels ( see Label placement diagram, p. 12)
and machine guards are in place & readable or functioning.
• Report all safety problems immediately.
DO NOT modify the drum crusher in any way without first
obtaining written authorization from VESTIL.
Unauthorized modification(s) automatically void the
Limited Warranty and might make the crusher unsafe to
use.
Page 1
Revised 07-13
A company dedicated to solving ergonomic and material
handling problems since 1955 .
OWNER'S
MANUAL
HYDRAULIC DRUM CRUSHER/COMPACTOR
MODELS HDC-900 & HDC-905
Power Unit: Diagram & Parts List .........7A-7B
Pressure Switch & Valve Settings..........7C-7E
Electrical Circuit Diagram ............................. 8
Hydraulic Circuit Diagram........................... 10
Label Placement Diagram .......................... 11
RECEIVING INSTRUCTIONS
After delivery, IMMEDIATELY remove the packaging
from the product in a manner that preserves the
packaging and maintains the orientation of the product
in the packaging; then inspect the product closely to
determine
whether
it
transport.
If
damage
inspection, immediately record a complete description
of the damage on the bill of lading. If the product is
undamaged, discard the packaging.
SERIAL NUMBER AND CAPACITY
The serial number and capacity are inscribed on the
nameplate ( See p. 12 for location ). Please remember to
include these numbers in any correspondence with your
dealer or the factory.
HYDRAULIC DRUM CRUSHER/COMPACTOR
MODELS HDC-900 & HDC-905
sustained
damage
during
is
discovered
during
the
E
N
G
L
I
S
H
E
S
P
A
N
O
L
F
R
A
N
Ç
A
I
S

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Summary of Contents for Vestil HDC-900

  • Page 1: Table Of Contents

    Phone (260) 665-7586 • Fax (260) 665-1339 handling problems since 1955 . sales@vestil.com • www.vestil.com OWNER'S MANUAL HYDRAULIC DRUM CRUSHER/COMPACTOR MODELS HDC-900 & HDC-905 Contents Power Unit: Diagram & Parts List ..7A-7B Warnings and Safety Instructions..... 1 Pressure Switch & Valve Settings..7C-7E Receiving Instructions ........1 Electrical Circuit Diagram ......
  • Page 2 HAZARDS ASSOCIATED WITH USE & GUIDELINES FOR SAFE USE *** Make copies of this page and post in a highly visible location where the unit is being operated and on the company bulletin board. • Read Owner's Manual completely before operating or servicing this unit. •...
  • Page 3: Operating Instructions

    OPERATING INSTRUCTIONS The HDC-900 is equipped with a momentary contact control. This relieves the operator from having to hold the "Start" button while the unit cycles. Sequence of Operation: To operate the crusher: 1) select the appropriate platen configuration (see "Platen configurations"...
  • Page 4: Installation Instructions

    5). LOADING INSTRUCTIONS The Hydraulic Drum Crusher/Compactor (HDC-900) is designed to crush standard, ribbed steel drums of 55 gallon size or smaller. DO NOT use the crusher to compact smooth-walled drums, i.e. drums that lack ribs. The crusher can be used to compact standard, ribbed steel drums that contain soft materials.
  • Page 5: Periodic Maintenance Instructions

    PERIODIC INSPECTIONS & MAINTENANCE INSTRUCTIONS ALWAYS EMPTY THE CRUSHER BEFORE INSPECTING OR PERFORMING MAINTENANCE ON IT. (A) Before each use, inspect the crusher and remove it from service if any of the following issues are observed: 1.) Frayed wires; 2.) Oil leaks; 3.) Pinched or chafed hoses, loose fittings;...
  • Page 6 Page 6A...
  • Page 7 Page 6B...
  • Page 8 Page 7A...
  • Page 9 FIG. 4: Detailed Parts Breakdown of Manifold Assembly (Item No. 21 on p. 7A) Item no. Part no. Description Quantity 22-127-008 Manifold 22-031-007 Filter 99-153-028 Unloading valve SHD-03G-3C60-A24D 4-way valve 99-153-037 Relief valve 99-022-004 Pressure switch 1710 PO check 99-153-035 Check valve 6408-H-04 Plug...
  • Page 10 Adjusting Pressure Switch and Hydraulic Valve Settings The manifold assembly shown in Figures 1 – 4 below corresponds to item no. 21 on p. 7A & 7B. Set screw on knurled knob of pressure switch 1 Pressure [NOTE: The switch #2 Filter knurled knob of (port PS2)
  • Page 11 Procedures for adjusting hydraulic valves and pressure switches: 1. Install pressure gauges in ports GA and UL GA (see FIGS. 6 & 7 respectively on p. 7D): [NOTE: Hose fittings and adaptors might be necessary to connect the gauges to these ports.] a.
  • Page 12 Electrical controls sequence of operation: 1) Press “Cycle start” button 1M energizes; Aux. contacts 13 and 14 close; Terminal 8 energizes; Power at CR2 9&1; Power reaches 2LS normally open, held closed switch (NO, HC); Power on 11 to CR1, 13 and 14; CR1, 5 and 9 close (latch);...
  • Page 13 Page 8...
  • Page 14: Electrical System Specifications

    Electrical System Specifications: This hydraulic drum crusher, model HDC-900 or HDC-905, was tested at the factory at the voltage specified at the time of order. For applications that require voltages that differ from original specifications, the motor and control transformer must be rewired for the appropriate voltage.
  • Page 15 Page 10...
  • Page 16: Label Placement Diagram

    Label placement diagram: By Oil Fill 248 - 251 Data Label 203-2 Page 11...
  • Page 17: Limited Warranty (Standard Units)

    (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.
  • Page 18: Limited Warranty (Wash-Down Units)

    (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an “original part”? An original part is a part used to make the product as shipped to the warrantee.

This manual is also suitable for:

Hdc-905