Volvo Penta TAD560VE Operator's Manual
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Volvo Penta TAD560VE Operator's Manual

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Operator's manual
TAD560VE, TAD561VE
TAD761VE, TAD762VE, TAD763VE, TAD764VE, TAD765VE
EATS (EPA/CARB)

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Summary of Contents for Volvo Penta TAD560VE

  • Page 1 Operator’s manual TAD560VE, TAD561VE TAD761VE, TAD762VE, TAD763VE, TAD764VE, TAD765VE EATS (EPA/CARB)
  • Page 2 WARNING! Operating, servicing and maintaining an engine can expose you chemi- cals including engine exhaust, carbon monoxide, phthalates, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    Maintenance and replacement parts ............16 Excessive strain on a product and components ........16 Environmental care ................. 17 Emission Aftertreatment System ............. 19 Volvo Penta Dealer Network ..............20 Volvo Penta Action Service ..............20 Presentation ....................21 Engines ....................21 EMS (Engine Management System) ............
  • Page 4 Oil Grade and Oil Change Interval ............93 Viscosity ....................93 Fuel System ................... 94 Cooling System ..................96 Water Quality ..................97 Electrical System .................. 98 Identification Numbers ................. 99 Index ......................103 47711097 09-2018 © AB VOLVO PENTA...

  • Page 5: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta engine, you become part of a worldwide network of dealers and service workshop that assist you with technical advice, service requirements and replacement parts.

  • Page 6: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.
  • Page 7 WARNING! Ensure that all machine guards and safety devices are in place and are functional. P0024482 CAUTION! Never use tools or products that show signs of damage. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 8 Ensure that the workplace is well ventilated and take the necessary precautions before welding or grinding begins. Always ensure that there is a fire extinguisher close at hand in the work area. P0024470 47711097 09-2018 © AB VOLVO PENTA...
  • Page 9 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 10 Prohibition on use of start spray WARNING! Never use start spray or similar agents to start an engine. This may cause an explosion in the inlet manifold. Risk of personal injury. P0024483 47711097 09-2018 © AB VOLVO PENTA...
  • Page 11 The alternator and electronics could be damaged. Avoid damage to the engine control module and other electronics IMPORTANT: Switch off the main switch before connecting or disconnecting a connector. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 12 There is a risk that hot oil can spray out. Refueling WARNING! There is always a risk of fire and explosion during refueling. Smoking is forbidden and the engine must be stopped. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 13 Safety Information Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs. P0024477 WARNING! Risk of personal injury.
  • Page 14 Layout of the battery compartment IMPORTANT: Make sure the battery compartment is designed according to current safety standards. Cleaning the engine and components IMPORTANT: Never use a high pressure washer for cleaning of engine or engine components. P0024486 47711097 09-2018 © AB VOLVO PENTA...
  • Page 15 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. Adjustment of the clutch CAUTION! Clutch adjustments must be carried out with the engine stopped. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 16: Introduction

    Warranty Your new Volvo Penta engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. Note that AB Volvo Penta’s liability is limited to the specification in the Warranty Information (included CD) and Emission Control System Warranty Statement.

  • Page 17: Fuel, Oils And Coolant

    Make sure to always use suitable and correctly mixed coolant. Future warranty claims related to engine and accessories may be denied if an unsuitable coolant has been used, or if the instructions for coolant mixture have not been followed. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 18: Maintenance And Replacement Parts

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 19: Environmental Care

    Introduction Environmental care Environmental care is a core value at Volvo Penta. Energy efficiency and low emissions are among the most important product related aspects and priority focus areas for Volvo Penta business. Several of the global challenges the world faces are directly or indirectly related to power industries and transports.
  • Page 20 NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 21: Emission Aftertreatment System

    If the exhaust gas control system does not work correctly the operator will be informed by a fault indication. ® 1. AdBlue = Registered trademark of the Verband der Automobilindustrie e.V. (VDA ). 2. DEF = Diesel Exhaust Fluid 47711097 09-2018 © AB VOLVO PENTA...

  • Page 22: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 23: Presentation

    Presentation Engines TAD560-61VE This Operator's Manual refers to TAD560VE, TAD561VE, TAD761VE, TAD762VE, TAD763VE, TAD764VE and TAD765VE industrial engines. These engines are in-line, direct injected 4-cylinder and 6-cylinder diesel engines. The engines are equipped with common rail fuel injection systems, electronically controlled fuel management (EMS 2), turbochargers, thermostatically controlled cooling systems and electronic speed control.

  • Page 24: Ems (Engine Management System)

    EMS (Engine Management System) EMS (Engine Management System) is an electronic system with CAN communication (Controller Area Network) for diesel engine control. The system has been developed by Volvo Penta and includes fuel control and diagnostic function. Diagnostic function Input signals...

  • Page 25: Eats (Exhaust Aftertreatment System)

    EATS (Exhaust Aftertreatment System) is used to reduce emissions. In the SCR-system (Selective Catalytic Reduction) the exhaust gases are treated ® through the addition of AdBlue /DEF before they pass 47711097 09-2018 © AB VOLVO PENTA...
  • Page 26 Should the system detect deviations, the maximum engine torque and engine speed will be reduced and a fault code stored in the control unit. For further information refer to Fault handling, page 58. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 27 CAUTION! The EATS system needs time to for automatically drainage and depressurizing. Wait at least two minutes after the engine been turned off before removing the AdBlue/DEF hoses. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 28: Major Components

    Major Components 1 Level and temperature sensor 2 Heater valve 3 Silencer with integral SCR catalytic converter 4 Urea tank 5 Urea pump 6 NOx sensor 7 Injector unit 8 Flexible hose 9 Pre-catalytic converter 47711097 09-2018 © AB VOLVO PENTA...

  • Page 29: Principle Solution

    4 Silencer (with integral SCR catalytic converter) 5 SCR catalytic converter 6 Pre-catalytic converter The urea solution is injected into the exhaust in spray form by the injector unit before the SCR catalytic converter. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 30 Refer to Fault handling, page 58 for further information. ® Should the AdBlue /DEF tank become empty during operations this will not lead to damage to the engine or 47711097 09-2018 © AB VOLVO PENTA...
  • Page 31 25 °C (77 °F) or in direct sunlight. Remember that the solution expands upon freezing and to leave room for expansion in the tank when storing in spaces where there is a risk of freezing. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 32: Operation

    IMPORTANT: AdBlue®/DEF spillages may not be washed into drains. If a spill should occur, the solution must be absorbed using dry sand or other non-flammable material and handled according to local and national regulations. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 33 — flush with copious amounts of water and remove contaminated clothing. • eye contact — flush thoroughly for several minutes; contact physician as necessary. • inhalation — breathe fresh air and contact physician as necessary. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 34: Instruments And Controls

    NOTICE! Settings and what engine data that appears in the display may vary depending on installation and engine model. NOTICE! The menus and illustrations shown here are the English version. The language can be changed, however; refer to the Setup menu. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 35 Scroll downwards in menus SPEED - . Reduces engine rpm SEL. Selects in menus SPEED +. Increases engine rpm Scroll upwards in menus STOP. Stops the engine 10 ESC. Return to previous menu selection 47711097 09-2018 © AB VOLVO PENTA...
  • Page 36 Coolant temperature (°C) • Charge air temperature (°C) • Oil pressure (kPa) • Oil temperature (°C) • Engine hours (h) • Battery voltage (V) • Fuel consumption (l/h) • Instantaneous fuel consumption (trip fuel) (l) 47711097 09-2018 © AB VOLVO PENTA...
  • Page 37 The fault codes are shown as text on the display. • Scroll through the fault list with the arrow keys. Trip Data reset resets trip data, such as fuel consumption. • Press the SEL button to reset trip data 47711097 09-2018 © AB VOLVO PENTA...
  • Page 38 For activation, refer to Governor droop in the main menu. • Oil temp warning limit (°C) - setting alarm limit for oil temperature. • Coolant temp warning limit (°C) - setting alarm limit for coolant temperature. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 39 (accelerator). ext voltage input - engine rpm is controlled by an external unit. • Set idle voltage (V) - idle voltage level setting. • Set max voltage (V) - full throttle voltage level setting. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 40 DCU hardware Id - DCU part number. • DCU software Id - DCU software part number. • DCU dataset1 Id - DCU data set 1 part number. • DCU dataset2 Id - DCU data set 2 part number. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 41: Du (Display Unit)

    In the display modes Engine, Trip and Graph, it is possible to adjust the contrast. Press button 5 outside the menu and then + (button 4) or – (button 3) to adjust the contrast. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 42 The information is shown as graphs. Press button 4 repeatedly to choose what information will be shown. The time interval is set in the Configuration menu. If the connection is broken there will be a straight line in the display. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 43 - VOLUME; LITRE, GAL, Imperial GAL. Fuel rate is adjusted according to volume unit, L/H, GAL/H, IGAL/H. - TEMPERATURE; °C, °F Alarm Status List of active alarms, refer to Reading fault codes via the DU (Display Unit) 47711097 09-2018 © AB VOLVO PENTA...
  • Page 44 EEPROM – number of write on EEPROM VERS – software version number CHK – Flash memory checksum PART No – Volvo software part number SOURCE – source of received data LABLE – Allocated Label on the same bus. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 45: Ciu (Control Interface Unit)

    - Tachometer / hours counter (fault codes are also displayed on the tachometer display when the diagnostic button is pressed) - Coolant temperature - Oil pressure - Oil temperature - Battery voltage - Alarm panel - Turbo pressure 47711097 09-2018 © AB VOLVO PENTA...

  • Page 46: Starting

    Never break the circuit with the main switch while the engine is running. Alternator and electronics could be damaged. • Move the engine speed control to idle, and open the disengageable clutch/gearbox if installed. P0008964 47711097 09-2018 © AB VOLVO PENTA...

  • Page 47: Starting The Engine

    4 In the Preheat menu, press the SEL button (7) to select pre-heating; the text “Preheat active please wait” is shown in the display. 5 Wait until the text disappears and then press the START button (2). 47711097 09-2018 © AB VOLVO PENTA...

  • Page 48: Starting In Extreme Cold

    Make sure the cooling system is filled with a coolant mixture. Refer to Maintenance, page 76. • The batteries must be in good condition. Cold weather reduces battery capacity. Increased battery capacity may be necessary. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 49: Never Use Start Spray

    Risk of arcing. Do not bend over any of the batteries either. 4 Remove the cables in the reverse order. IMPORTANT: The ordinary cables to the standard batteries must not under any circumstances be loosened. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 50: Operation

    This is done by means of CAN signals to the instrument. More information about fault codes and fault tracing can be found in the chapter Fault handling. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 51: Maneuvering

    Avoid load levels below 20% as constant operation. • If the engine is regularly tested without load, limit the duration of the operation to 5 minutes. Run the engine at full load for about 4 hours once a year, for 47711097 09-2018 © AB VOLVO PENTA...
  • Page 52 • If visible slobber has occurred, it can be burned off by running the engine on at least 30% load for about 40-60 minutes. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 53: Engine Shutdown

    Stop the Engine • Disengage the clutch (if possible). • Press the STOP button (5) / turn the key to S. P0008963 • Disengage the clutch (if possible). • Depress the STOP-button (5). 47711097 09-2018 © AB VOLVO PENTA...

  • Page 54: Auxiliary Stop

    If there is a risk of freezing, the coolant in the cooling system must have adequate antifreeze protection. Refer to Maintenance, page 76. IMPORTANT: A poorly charged battery can freeze and burst. Refer to Battery, Charging. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 55: Fault Handling

    5 Look up the fault code in the Fault Code Register and take the necessary actions. 6 Press button 4 for at least three seconds to view SPN and FMI codes. 7 Press EXIT to leave the fault list. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 56: Easy Link Instruments

    If a malfunction has not been corrected it will be registered once again and has to be acknowledged again. The Volvo Penta diagnostic tool VODIA must be used to erase a fault code. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 58: Fault Tracing

    Fault Tracing A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if any problems occur which you cannot solve by yourself. IMPORTANT: Read through the instructions for care and maintenance in before starting work.
  • Page 59 21 Blocked charge air cooler 22 Oil level too high 23 Alternator drive belt slipping 24 Water entry into engine 25 High back pressure in exhaust system 26 Break in “Pot+” cable to pedal 47711097 09-2018 © AB VOLVO PENTA...

  • Page 60: Eats Warnings And Inducements

    SCR Tampering Possible reasons: 1. Disconnected DEF tank level sensor 4. Disconnect DEF pump 2. Blocked DEF line or dosing unit 5. Disconnected SCR wiring harness 3. Disconnected DEF dosing unit 6. Disconnected NOx Sensor 47711097 09-2018 © AB VOLVO PENTA...
  • Page 61 DEF quality is detected during the first monitoring cycle, then inducement is resumed. cycle, then severe inducement is resumed. Service tool is required to exit at this point. Inducement ends when quality fault ceases. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 62: Fault Code Register

    3, 4, 5, 14 AdBlue®/DEF Hose Heater no.4 4357 3, 4, 5 Aftertreatment Reagent Pump Motor Speed 4374 0, 1, 10 Aftertreatment Reagent Direction Valve 4376 3, 4, 5, 7 NOx monitoring failure 5246 0, 15, 16 47711097 09-2018 © AB VOLVO PENTA...
  • Page 63 Fault Code Register PPID PSID Aftertreatment reagent Dosing system 5394 AdBlue®/DEF ECU main relay 520233 3, 4, 5, 6 47711097 09-2018 © AB VOLVO PENTA...

  • Page 64: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.

  • Page 65: Maintenance

    Make it impossible to start the engine by removing the start key and cutting the system voltage with the main switches. When ordering service or spare parts, always specify the engine and transmission identification number. Refer to Technical Data, page 99. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 66: Orientation

    23 Fuel pump 24 Flywheel Housing 25 Starter motor guard 26 Charge air, to cooler 27 Drain plug, oil pan 28 Oil pipe, from turbo 29 Turbo 30 Relay 31 Exhaust Manifold 32 Throttle 47711097 09-2018 © AB VOLVO PENTA...

  • Page 67: Engine, General

    If an oil, fuel or coolant leak is detected, the cause must be investigated and the fault rectified before the engine is started. IMPORTANT: Washing with a power washer: Never aim the water jet at radiators, charge air cooler, seals, rubber hoses or electrical components. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 68: Air Filter, Change

    Where necessary, remove the air filter housing inner part and clean it. P0003119 Installation Replace the air filter housing inner part. Install a new air filter. P0003120 Install the filter housing cover/end panel. P0003121 47711097 09-2018 © AB VOLVO PENTA...

  • Page 69: Charge Air Pipe, Leakage Check

    It should be possible to depress the drive belt about 3-4 mm (0.12–0.16") between the pulleys. The drive belt has an automatic belt tensioner and therefore does not need to be adjusted. P0003350 47711097 09-2018 © AB VOLVO PENTA...
  • Page 70 Remove the belt from the coolant pump (2) first. Install the new belt. Remove the belt tensioner and the drift (1). Check that the belts are correctly aligned in their grooves and are correctly tensioned. P0008974 47711097 09-2018 © AB VOLVO PENTA...

  • Page 71: Lubrication System

    The oil change interval may under certain conditions be increased. To see if the engine complies Volvo Penta oil analysis needs to be performed. Contact your Volvo Penta dealer for further information. NOTICE! Oil change intervals must never exceed a period of 12 months.

  • Page 72: Oil Filter, Change

    Check that there is no oil leakage from the oil filter P0008977 or drain nipple. • Turn off the engine. • Check the oil level after a few minutes. • Top up with oil as necessary. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 73: Engine Oil, Change

    Start the engine and let it idle. Check that the oil pressure is normal. Stop the engine. Check that there is no oil P0008966 leakage around the filters. Top up with oil as necessary. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 74: Fuel System

    NOTICE! Do not drain the water separator completely. 5 Tighten the drain nipple and open the fuel tap. 6 Start the engine and check there is no fuel leakage from water separator. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 75: Engine Fuel Filter Replacement

    Open the cock on the return line and remove the collection vessel. Purge the fuel system according to the method, Fuel system, bleeding. Warm up the engine and perform a function check in respect of any leakages. P0008973 47711097 09-2018 © AB VOLVO PENTA...

  • Page 76: Fuel Pre-Filter, Change

    Install the lower part of the water separator (2). NOTICE! Use a new seal ring. Open the fuel taps and purge the fuel system; refer to Fuel system, bleeding. Start the engine and check for leaks. P0008971 47711097 09-2018 © AB VOLVO PENTA...

  • Page 77: Fuel System, Bleeding

    Close the hand pump (1) by pressing it in and turning it clockwise. Start the engine and let it idle for at least 5 minutes, before speed is increased. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 78: Cooling System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 79: Coolant Level, Checking And Topping Up

    NOTICE! The coolant level must be higher than the MIN marking. IMPORTANT: Only use coolant recommended by Volvo Penta. Top up with the same type of coolant as already used in the system. Different types of coolant must not be mixed.

  • Page 80: Coolant, Draining

    Check that all coolant has indeed drained out. Screw the drain plug (1) back. Remove the hose from the drain nipple (2) and put its protective cap back on. P0014519 47711097 09-2018 © AB VOLVO PENTA...

  • Page 81: Charge Air Cooler, External Cleaning

    1 Empty the cooling system. Refer to Coolant, Draining, page 78. 2 Put a hose into the expansion tank filling hole and flush with clean water, as specified by Volvo Penta– refer to section Water quality in Technical Data, page 96 until the water draining out is completely clear.
  • Page 82 8 When the cooling system is completely free from contamination, close the drain taps and plugs. 9 Fill up with Volvo Penta recommended coolant, following the instructions in the chapters entitled Maintenance, page 76 and Coolant Level, Checking and Topping Up, page 77.

  • Page 83: Inlet And Exhaust System

    AdBlue®/DEF has been added to the tank. IMPORTANT: The use of solution that do not fulfill the ISO 22241 standard will compromise the aftertreatment system P0024301 performance, increase emissions. Any warranty claims will be rejected. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 84 Damage and costs arising from a failure to meet these requirements are not covered by Volvo Penta warranty obligations. ® If AdBlue /DEF is filled from a can or pump that lacks...
  • Page 85 • Injectors may be damaged • The engine will no longer fulfill emission level requirements • Corrosion in the exhaust system between the turbocharger and aftertreatment system • Expensive repairs • Expensive repairs 47711097 09-2018 © AB VOLVO PENTA...

  • Page 86: Adblue/Def Tank, Cleaning

    P0013268 Remove the filler cap and undo the filler assembly. Immerse the filler cap and filler assembly in a water bath for at least 2 minutes. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 87 Check the strainer on the fittings: clean as necessary. NOTICE! Always replace a damaged strainer. Flush the tank with hot water for at least 10 minutes. Make sure the AdBlue/DEF tank is completely drained of water afterwards. p0013237 47711097 09-2018 © AB VOLVO PENTA...
  • Page 88 Volvo gasket fulfills this requirement. Tighten the drain plug. 15-liter tank – 30 Nm 20/50-liter tank – 3 Nm Fill the tank with AdBlue/DEF solution; refer to Filling AdBlue®/DEF , page 81. Install the filler cap. P0013268 47711097 09-2018 © AB VOLVO PENTA...

  • Page 89: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 90: Battery

    • Charge the battery regularly. A battery that is kept fully loaded has a maximum service life. The easiest way to check if a battery needs charging is to use a voltmeter. 47711097 09-2018 © AB VOLVO PENTA...
  • Page 91 1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 92: Storage

    It is of utmost importance that the conservation is performed correctly, therefore we have compiled a checklist covering the most important points. Before taking the engine out of service for long periods, Volvo Penta recommends that the engine is checked by a qualified workshop for possible need for overhaul or repair.
  • Page 93 2/3 diesel fuel. • Drain the conservation oil from the engine. • Bleed the fuel system. • Follow the other instructions on the previous page. * Conservation oils are sold by oil companies. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 94: Technical Data

    Stroke 130 mm (5.12") Cylinder volume 7.15 dm (436 in Weight* 650 kg (1,433 lbs) Firing order 1-5-3-6-2-4 Compression ratio 17:1 Low idle 600 rpm High idle 2.200 rpm *only engine, excluding cooling system 47711097 09-2018 © AB VOLVO PENTA...

  • Page 95: Lubrication System

    NOTICE! Mineral-based oil, either fully or semi-synthetic, can be used on condition that it complies with the quality requirements above. VDS = Volvo Drain Specification Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. * SAE 5W/30 refers to synthetic or semi-synthetic oils. 47711097 09-2018 © AB VOLVO PENTA...

  • Page 96: Fuel System

    Sufficient fuel lubricity is essential to protect the fuel injection system against excessive wear. Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels.
  • Page 97 Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements. Service requirements •...

  • Page 98: Cooling System

    Volume (engine) TAD560–61VE 7,5 liter (2,0 US gals) TAD761–65VE 9,8 liter (2,6 US gals) Thermostat Quantity and type 1 pc. piston thermostat Opening temperature 86 °C (187 °F) Fully open at 98 °C (208 °F) 47711097 09-2018 © AB VOLVO PENTA...

  • Page 99: Water Quality

    Technical Data Coolant Volvo Penta Coolant VCS and VCS Ready Mixed (yellow) are based on Organic Acid Technology, OAT. IMPORTANT! Different types of coolant must not be mixed with each other. Water Quality ASTM D4985: Total solid particles <340 ppm Total hardness <9,5°...

  • Page 100: Electrical System

    Technical Data Electrical System System voltage Alternator Voltage/max. current 28V/80A 47711097 09-2018 © AB VOLVO PENTA...

  • Page 101: Identification Numbers

    15 Valve clearance, inlet valvel (mm /slag ) Serial number (10 didgits) 16 Valve clearance, exhaust valve (mm /slag) Engine specification number 17 EP code for injection pump (cyl 1 först) Engine Speed 18 Further information 47711097 09-2018 © AB VOLVO PENTA...
  • Page 102 P0003292 Engine data (refer to engine plate below) Engine model (1): ..........................Specification number (2): ..........................Serial number (3): ..........................Nearest Volvo Penta workshop Name: ..........................Address: ..........................Telephone: ..........................47711097 09-2018 © AB VOLVO PENTA...
  • Page 103 Applied standards: EN 61000–6–1, EN 6100–6–2, EN 61000–6–3, EN 61000–6–4, EN 12895, EN-ISO 14982 and EN 13309. For engines equipped with the Volvo Penta Start/Stop System the responsibility for the functional safety of the system lies with the machine manufacturer performing the integration.

  • Page 105: Index

    Charge Air Cooler, External Cleaning....... 79 Charge Air Pipe, Leakage Check......67 Viscosity..............93 CIU (Control Interface Unit)........43 Volvo Penta Action Service........20 Coolant Level, Checking and Topping Up....77 Volvo Penta Dealer Network........20 Coolant, Draining............78 Cooling System........... 76, 96 Water Quality.............97...
  • Page 107 ‫من الممكن طلب دليل المشغل بلغة أخرى مجا ن ً ا عبر اإلنترنت لفترة تصل إلى 21 شهر ً ا من بعد‬ .‫التسليم‬ /http://manual.volvopenta.com/coupon .Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ © 2018 AB VOLVO PENTA Volvo reserves the right to make changes...
  • Page 108 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

This manual is also suitable for:

Tad561veTad761veTad762veTad763veTad764veTad765ve

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