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Summary of Contents for dymax UVCS
- Page 1 UVCS LED Light-Curing Conveyor Systems User Guide UVCS Conveyors Outfitted with BlueWave LED Flood Arrays ® ■ Instructions for Safe Use ■ Setup and Operation ■ Maintenance ■ Ordering Spare Parts and Accessories...
- Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Safety Symbol Index ................................ 5 Dymax Light-Curing System Safety Considerations ......................5 Product Overview ............................7 Description of UVCS LED Light-Curing Conveyors ......................7 Assembly and Setup ............................8 Unpacking and Inspecting Your Shipment ........................8 Parts Included .................................. 8 Conveyor System Setup .......................... -
Page 4: Introduction
General Safety Considerations All users of Dymax UVCS LED light-curing conveyor systems should read and understand this user guide before assembling and using the system. To learn about the safe handling and use of light-curable formulations, obtain and read the MSDS for each product. -
Page 5: Specific Safety Considerations
Power Supply. There are no user serviceable parts inside. Specific Safety Considerations Dymax UVCS LED light-curing conveyor systems are designed to maximize operator safety and minimize exposure to light-curing energy. To use the unit safely, it must be set up and operated in accordance with the instructions in this user guide. - Page 6 Shield the Operator UV-Blocking Eye Protection - UV-blocking eye protection is recommended when operating UV light-curing systems. Both clear and tinted UV-blocking eye protection is available from Dymax. UV-Blocking Skin Protection Where the potential exists for UV exposure upon skin, opaque, UV-blocking clothing, gloves, and full-face shields are recommended.
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Page 7: Product Overview
Dymax UVCS LED light-curing conveyor systems use high-intensity light sources for fast curing of light-curable materials. UVCS bench-top conveyors can be outfitted with BlueWave® LED flood systems available in one of three different wavelengths (365 nm, 385 nm, or 405 nm). The flood system consists of two main components: an LED flood array and a power supply that contains the user interface. -
Page 8: Assembly And Setup
Assembly and Setup Unpacking and Inspecting Your Shipment Your UVCS LED light-curing conveyor will arrive in one or two crates. Inspect the crates and boxes for damage and notify the shipper of box damage immediately. Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. -
Page 9: Conveyor System Setup
UVCS LED Light-Curing Conveyor Systems User Guide Conveyor System Setup Conveyor Setup Figure 2. Exhaust Ventilation Stack 1. If purchased, uncrate and assemble the optional Conveyor Mounting Cart prior to unpacking the Conveyor. 2. Remove the protective coverings from the Conveyor. Place the Conveyor on the Conveyor Mounting Cart or on a convenient work surface. -
Page 10: Operating The Conveyor
UVCS LED Light-Curing Conveyor Systems User Guide Connect the Footswitch Interconnect Cable (provided in Conveyor Kit) from the LED Array Controller to one of the Foot Switch Interconnect Jacks in on the Switchbox. Figure 5. Connect Footswitch to Switchbox Switchbox... - Page 11 UVCS LED Light-Curing Conveyor Systems User Guide Figure 7. Remove Access Panel Figure 8. Blower Speed Control The height of the LED Array can be adjusted using the knobs located on both sides of the Conveyor Cradle. The height indicator can be used as a reference to adjust both sides to the same height. The height is displayed as a letter.
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Page 12: Operating The Led Light
UVCS LED Light-Curing Conveyor Systems User Guide Operating the LED Light Operating Modes There are three basic operating modes: Manual, Timer, and PLC. PLC and timer modes are not recommended for use with a conveyor. Manual Mode: Manual mode allows the user to activate the LED Array with the use of the run button on the front panel or with a signal provided to the footswitch port in the back of the controller. -
Page 13: Adjusting Intensity
UVCS LED Light-Curing Conveyor Systems User Guide To Switch Between Manual and Timer Mode: 1. From the main page, press the button to open the Options Menu (Figure 11). 2. Use the buttons, so that the “SELECT MODE” option is flashing and press the button to open the Select Mode Menu (Figure 12). -
Page 14: Led Operation
UVCS LED Light-Curing Conveyor Systems User Guide LED Operation It is recommended that the LED Controller be set to Manual Mode for conveyor operation. Connect the LED Array to the Controller. Connect the Controller to the Conveyor via the Foot Switch Interconnect Cable. -
Page 15: Cleaning And Maintenance
Cleaning and Maintenance Belt-Tracking Adjustment Figure 15. Belt-Tension Adjustment Knob All Dymax UVCS Conveyors are factory adjusted to provide proper tracking of the Belt. Should further adjustments become necessary, there are two knurled Adjustment Knobs located at the input end of the Conveyor (Figure 15). - Page 16 Belt contacts it while operating. 12. Verify that there is proper clearance between the Belt’s seam and the Pinch Guard (Figure 23). If the Pinch Guard is too close to the Belt, contact Dymax for a replacement Pinch Guard.
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Page 17: Inspect And Replace Fuses
UVCS LED Light-Curing Conveyor Systems User Guide Figure 23. Verify Pinch Guard Left Side Right Side Inspect and Replace Fuses The LED Flood Power Supply has two Fuse Holders located on the rear panel (Figure 24). Follow these steps to inspect and replace the fuses if indicated as a corrective action based on troubleshooting: 1. -
Page 18: Troubleshooting
(Figure 28). Please take note of the contents of the screen and contact Dymax for support. If a screen like Figure 29 appears, the LED Head has overheated. The system will attempt to cool the LED Head for approximately 5 minutes. - Page 19 UVCS LED Light-Curing Conveyor Systems User Guide Table 2. Troubleshooting Chart for UVCS LED Conveyor Systems – Conveyor Issues Problem Possible Cause Corrective Action Foot Switch does not function The Foot Switch is not connected Connect the Foot Switch. The Foot Switch is defective Activate the unit using the Front Control Panel.
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Page 20: Spare Parts And Accessories
UVCS LED Light-Curing Conveyor Systems User Guide Spare Parts and Accessories Spare/Replacement Parts Item Part Number Key System Components LED Flood Power supply 41276 PrimeCure® LED Flood Array – 385 nm Wavelength 41210 VisiCure® LED Flood Array – 405 nm Wavelength 41211 RediCure®... -
Page 21: Options/Accessories
Power Puck II Radiometer (UVA, UVB, UVC & Visible) 38129 Dymax ACCU-CAL™ 160 (LED) 41585 Misc. Power Supply to Irradiator Head Power Cable, 115" [292.1 cm] 41228 UVCS Conveyor Retro-Fit Kit (For Mounting 1-2 LED Arrays) 41340 Conveyor Conveyor Rolling Cart Kit 39215 Riser Kit, 2" 39218 Riser Kit, 6"... -
Page 22: Specifications
UVCS LED Light-Curing Conveyor Systems User Guide Specifications Specifications Property Specification 41260 Power cord NOT included* VisiCure® 41288 North American power cord with 120V plug 405 nm 41291 Asian Power cord 41261 Power cord NOT included* PrimeCure® Part Numbers 41287... - Page 23 UVCS LED Light-Curing Conveyor Systems User Guide Figure 30. PrimeCure® Wavelength Figure 31. VisiCure® Wavelength Figure 32. RediCure® Wavelength...
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Page 24: Definition Of Terms
Ultraviolet (UV) - The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. Dymax Arrays do not radiate energy in deep ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. This is due to the use of ozone-blocking quartz bulb envelope (See Ozone). -
Page 25: Warranty
UVCS LED Light-Curing Conveyor Systems User Guide Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components (excluding LED array) with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment. -
Page 26: Index
UVCS LED Light-Curing Conveyor Systems User Guide Index Adjustments Product Overview, 7 Intensity, 14 Safety Assembly and Setup, 8 Safety Symbol Index, 5 Belt Replacement, 16 Safety of UV Light Belt Tracking Adjustment, 16 Bright Visible Light, 7 High-Temperature Surfaces, 7... - Page 27 UVCS LED Light-Curing Conveyor Systems User Guide...
- Page 28 © 2014-2019 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Please note that most curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax standard Conditions of Sale published on our website.
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