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Summary of Contents for dymax UVCS 2.0
- Page 1 UVCS Version 2.0 and UVCS 39 User Guide For Use with Fusion Flood Lamps Instructions for Safe Use ◼ Setup and Operation ◼ Maintenance ◼ Ordering Spare Parts and Accessories ◼...
- Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Specific Safety Considerations ............................5 Dymax UV Light-Curing System Safety Considerations ....................5 Product Overview ............................7 Description of the Dymax UVCS Conveyor System ......................7 Unpacking and Setup ............................7 Unpacking and Inspecting Your Shipment ........................7 Parts Included in the UVCS Conveyor ..........................8 Lamp Installation and System Interconnect .................... -
Page 4: Introduction
Intended Audience Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel. If you are new to UV light curing and do not understand the instructions, contact Dymax Application Engineering to answer your questions before using the equipment. -
Page 5: Specific Safety Considerations
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Specific Safety Considerations Dymax light-curing conveyors are designed to maximize operator safety and minimize exposure to UV light. To use the conveyor safely, it must be set up and operated in accordance with the instructions in this user guide. - Page 6 Ozone Standard Dymax lamps (UVA type) generate an insignificant amount of UVC and therefore essentially no ozone. Some UV light-curing systems, like those used to cure UV inks, emit primarily “shortwave” (UVB and UVC) energy. Upon exposure to UVC light (specifically <240 nm), oxygen molecules (O...
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Page 7: Product Overview
Conveyor to be placed virtually anywhere space permits. Dymax UV light-curing sources are capable of curing a wide variety of light-curable adhesives, coatings, and inks. They have extensive use in a variety of applications such as bonding, potting, sealing, and encapsulating. -
Page 8: Parts Included In The Uvcs Conveyor
1. If the optional Conveyor Cart (PN 39215) or Plate Kit (42566) has been purchased, assemble the Conveyor Cart prior to building the Conveyor System. 2. Uncrate and assemble the Conveyor. See Dymax UVCS-Fusion Conveyor System Quick Start Instructions for Conveyor assembly instructions. - Page 9 Dymax UVCS 2.0 Light-Curing Conveyor User Guide CAUTION! Each Fusion Lamp Assembly has a fine mesh RF Screen covering the Lamp Face. Great care should be taken during installation and handling of these units to avoid puncturing or damaging the RF Screen. RF energy can be released if the RF Screen is damaged in any way.
- Page 10 Dymax UVCS 2.0 Light-Curing Conveyor User Guide Figure 6. RF Detector Assembly Figure 7. RF Detector Connector Cord 9. Connect the Irradiator Cable(s) to the Irradiators (Figure 8). Figure 8. Irradiator Cable Connections 10. Unpack the Power Supply(ies). A 220-Volt Power Cord is provided with each Power Supply (Figure 9).
- Page 11 Dymax UVCS 2.0 Light-Curing Conveyor User Guide 11. Position the Power Supply(ies) on the Conveyor’s Mounting Stand or in a location near the Conveyor. Attach the Connector Cable leading from the RF Detector to the J-105A Receptacle on the back of the Master Power Supply.
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Page 12: Conveyor Operation
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Conveyor Operation 1. Install all safety accessories to protect operator from UV-light emissions. 2. Apply power to the Conveyor and turn it on. 3. Unlock the Speed Control Knob (Figure 13) and adjust the speed for the desired setting. The Speed Control Knob is a 10-Turn Potentiometer and allows speed adjustment from approximately 0.9 FPM... -
Page 13: Setting Adjustments
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Setting Adjustments Adjusting Conveyor Blower Speed The Blower controls the amount of cooling air provided to the Lamp Assemblies to keep them at proper operating temperatures. A small percentage of the cooling air is also diverted downward through the Conveyor Belt. -
Page 14: Maintenance
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Maintenance Belt-Tracking Adjustment Figure 16. Belt-Tension Adjustment Knob All Dymax UVCS Conveyors are factory adjusted to provide proper tracking of the Belt. Should further adjustments become necessary, there are two knurled Adjustment Knobs located at the input end of the Conveyor (Figure 16). - Page 15 Dymax UVCS 2.0 Light-Curing Conveyor User Guide 7. Apply some adhesive to both ends of the Fiberglass Rod to prevent it from moving during Conveyor operation (Figure 23). Figure 20. Spliced End of Belt Figure 21. Fiberglass Rod Figure 22. Replacing Belt Figure 23.
- Page 16 Dymax UVCS 2.0 Light-Curing Conveyor User Guide 12. Verify that there is proper clearance between the Belt’s seam and the Pinch Guard (Figure 24). If the Pinch Guard is too close to the Belt, contact Dymax for a replacement Pinch Guard.
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Page 17: Troubleshooting
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Troubleshooting CAUTION! Only qualified maintenance personnel should attempt the following procedures. Table 2. Troubleshooting Chart for the UVCS Conveyor Problem Possible Cause Testing Corrective Action Main-Line Circuit Toggle Power Switch off, then Check current rating of the Breaker Breaker deployed on, to reset the Circuit Breaker. -
Page 18: Fusion Lamp Spare/Replacement Parts
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Fusion Lamp Spare/Replacement Parts Item Part Number D Bulb UV 36399 H Bulb 36441 V Bulb 38146 Fusion Lamp Filter Kit 36560 Fusion Irradiator Screen Kit 37010 Fusion Lamp/Power Supply 36402 Magnetron 38136... -
Page 19: Specifications
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Specifications Table 3. Physical Specifications Property Specification Model UVCS-F-1-230 UVCS-F-2-230 & UVCS39-F-2-230 Part Number 39150 39160 & 42203 Lamp Configurations* 1 Fusion F300 Series Lamp 2 Fusion F300 Series Lamps Cure Width 6" [152 mm] 12"... - Page 20 Dymax UVCS 2.0 Light-Curing Conveyor User Guide Figure 26. UVCS 39 Dimensions Figure 27. Naming Convention for UVCS Version 2.0 Table 4. Electrical Specifications Property Specification Voltage Requirements 208 or 230 VAC, 50 or 60 HZ Total Conveyor 2.4A / 1.2A rms AC Current Values 1.0A rms...
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Page 21: Definition Of Terms
- The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. Dymax lamps (bulbs) do not radiate energy in deep Ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. -
Page 22: Warranty
Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation, will void any effective warranties and may result in damage to the equipment. -
Page 23: Index
Dymax UVCS 2.0 Light-Curing Conveyor User Guide Index Adjustments, 13 Product Overview, 7 Assembly and Setup, 7 Safety, 4 Belt Replacement, 14 Safety of UV Light Belt Tracking Adjustment, 14 Bright, Visible Light, 6 High-Temperature Surfaces, 6 Blower Speed, 13... - Page 24 © 2019 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Please note that most curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax standard Conditions of Sale published on our website.
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