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Summary of Contents for dymax Edge-Carry
- Page 1 Dymax Edge-Carry Conveyor User Guide UV Light-Curing Conveyor System ▪ Instructions for Safe Use ▪ Setup and Operation ▪ Maintenance ▪ Ordering Spare Parts and Accessories...
- Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Dual Fusion Lamp Configuration ........................... 20 Single Fusion Lamp Configuration ..........................21 Conveyor Operation ............................22 Operating Instructions for Conveyors Using Dymax 5000-, 2000-, Or 1200-EC Lamp Systems ........22 Operating Instructions for Conveyors Using Fusion Lamp Systems ................25 Maintenance ..............................26 Chain Carrier Position Adjustment .......................... -
Page 4: Introduction
Dymax Edge-Carry Conveyor User Guide Introduction Introduction to the User Guide This guide describes how to use the Dymax Edge-Carry Conveyor. Sections in this guide describe how to assemble, use, and maintain the conveyor safely and efficiently. Intended Audience Dymax prepared this user guide for experienced process engineers, technicians, and manufacturing personnel. -
Page 5: Dymax Uv Light-Curing System Safety Considerations
Dymax Edge-Carry Conveyor User Guide To learn about the safe handling and use of light-curable formulations, obtain and read the MSDS for each product. Dymax includes an MSDS with each adhesive sold. In addition, fluid product MSDS can be requested through the Dymax website. - Page 6 Shield the Operator — UV-Blocking Eye Protection - UV-blocking eye protection is recommended when operating UV light-curing systems. Both clear and tinted UV-blocking eye protection is available from Dymax. UV-Blocking Skin Protection — Where the potential exists for UV exposure upon skin, opaque, UV-blocking clothing, gloves, and full-face shields are recommended.
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Page 7: Product Overview
UV light shielding allow it to be placed virtually anywhere space permits. Dymax UV light sources are capable of curing a wide variety of UV-curable adhesives, coatings, and inks. They have extensive use in a variety of applications such as bonding, potting, sealing, and encapsulating. These light sources offer exceptional versatility and expandability to accommodate most process demands. -
Page 8: Specifications
Dymax Edge-Carry Conveyor User Guide Specifications General For Systems Using Dymax EC-Series Flood Lamps ▪ A solid-state lamp power supply that allows external electrical inputs and provides power to the lamp located in the lamp/reflector assembly housing. The power supply contains the on/off power switch and hour meter that are located on the left side of the front panel. -
Page 9: Electrical Specifications
*Sixteen different configurations of conveyor are available. Table 3 and Table 4 show all of the possible choices. ** Larger part heights are achievable with the installation of optional riser kits. The Edge-Carry Conveyor has an adjustable chain width. Different lamp installations can irradiate between 6" and 12" of that width. - Page 10 EC-F-1-220 40280 EC-F-2-220 40338 EC-0-0-120 40339 EC-0-0-220 Legend: – – – – Voltage Lamp Quantity (1-4) Lamp Model (5 = 5000-EC, 2 = 2000-EC, 1= 1200-EC) Lamp Manufacturer (D = DYMAX, F = Fusion) Model Number (EC = Edge Carry)
- Page 11 Dymax Edge-Carry Conveyor User Guide Table 5. Conveyor AC Current Values (Start/Run Current) Reading At 115 VAC, 50/60 Hz At 200-230 VAC, 50/60 Hz Total Conveyor 4.8 A / 2.4A rms 2.4 A / 1.2 A rms Table 6. Lamp System AC Current Requirements...
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Page 12: Unpacking
Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem. - Page 13 Dymax Edge-Carry Conveyor User Guide Figure 4. Exhaust Ventilation on Figure 5. Flood Lamp System Components Blower Motor's Outlet Flange (5000-EC shown) 6. Install two Temperature Control Plates and a Temperature Indicating Strip in the Reflector Housing as shown in Figure 6-Figure 9.
- Page 14 Dymax Edge-Carry Conveyor User Guide 7. Install the Lamp into the Reflector Housing ensuring that the Lamp is properly seated (Figure 10). 8. Attach the Connector Cord to the back of each Reflector (Figure 11). Figure 10. Lamp Installed in Reflector Figure 11.
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Page 15: Conveyors Using Fusion Flood Lamps
Dymax Edge-Carry Conveyor User Guide Conveyors Using Fusion Flood Lamps Refer to the Fusion lamp manual for detailed Irradiator and Power Supply information. 1. Uncrate and assemble the Conveyor as described in instructions 1 and 2 of the Setup and Interconnect Section. - Page 16 Dymax Edge-Carry Conveyor User Guide Figure 19. One Irradiator Mounted Figure 20. RF Dectector's Connector Cord (Close Up) 6. Connect the Irradiator Cable(s) to the Irradiators (Figure 21 & Figure 22). Figure 21. Connect Irradiator Cables to Figure 22. Connect Irradiator Cables to...
- Page 17 Dymax Edge-Carry Conveyor User Guide 10. Attach the Cables leading from the back of the conveyor to the J-105B and J-106 Receptacles of the Master Power Supply. These Cables are labeled to aid in assembly. 11. For dual Fusion Lamps, install the Jumper Plug in J-105A of the Slave Power Supply. Connect the Jumper Cable between J-107 of the Master Power Supply and J-106 of the Slave Power Supply.
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Page 18: Belt Speed Adjustment
Dymax Edge-Carry Conveyor User Guide Belt Speed Adjustment 1. Turn the Conveyor on by means of the Power Switch. Adjust Chain speed by unlocking and turning the Speed Control Knob (Figure 28). Chain speed is indicated on the Belt Speed Indicator Display (Figure 29). -
Page 19: Conveyor Configurations
Dymax Edge-Carry Conveyor User Guide Conveyor Configurations Conveyors with Dymax 5000-EC Lamps may be configured in a one lamp, two-lamp, or four-lamp configuration. The Lamp Cradle will accommodate up to four 5000-EC Lamps. Spacers and Block-Off Plates cover the unused lamp locations. -
Page 20: Four 5000-Ec Lamp Configuration
Dymax Edge-Carry Conveyor User Guide Four 5000-EC Lamp Configuration ▪ Starting with an empty Lamp Cradle, install the four 5000-EC Lamps into the Lamp Cradle. Figure 37. Empty Lamp Cradle Figure 38. Four Lamp Configuration Single 2000-EC or 1200-EC Lamp Configuration ▪... -
Page 21: Single Fusion Lamp Configuration
Dymax Edge-Carry Conveyor User Guide Figure 42. Empty Lamp Cradle Figure 43. Install Spacers & RF Figure 44. Install Lamps Dector Support Single Fusion Lamp Configuration ▪ Remove any Lamp Cradle Spacers. Relocate the Center Divider Plate. Install the Fusion Lamp Brackets and the RF Detector Support (Figure 46). -
Page 22: Conveyor Operation
Dymax Edge-Carry Conveyor User Guide Conveyor Operation Operating Instructions for Conveyors Using Dymax 5000-, 2000-, Or 1200-EC Lamp Systems 1. Install all safety accessories to protect operator from UV light emissions. 2. Apply power to the conveyor and turn it on. -
Page 23: Additional Information
Dymax Edge-Carry Conveyor User Guide Figure 51. Angle Support Figure 52. Remove Flood Lamps Figure 53. Disconnect Support Angle Figure 54. Reinstall Flood Lamps Once all the settings (speed and lamp height) have been properly set, the Conveyor is ready for operation. - Page 24 Dymax Edge-Carry Conveyor User Guide Figure 55. Remove Access Figure 56. Unlock Figure 57. Potentiometer Panel Potentiometer Knob Knob (Close Up) Figure 58. Temperature Indicator Sticker for 5000-Series Lamps C C F F *The Conveyor must be operating and the Conveyor Chain must be in motion before the Lamps are turned on.
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Page 25: Operating Instructions For Conveyors Using Fusion Lamp Systems
Dymax Edge-Carry Conveyor User Guide Operating Instructions for Conveyors Using Fusion Lamp Systems Install all safety accessories to protect operator from UV light emissions. Apply power to the Conveyor and turn it on. Using the Speed Control Knob, unlock the Knob and adjust the speed for the desired setting. The Speed Control Knob is a 10-turn Potentiometer and allows speed adjustment from approximately 0.8 FPM to 32... -
Page 26: Maintenance
Maintenance Chain Carrier Position Adjustment All Dymax Edge-Carry Conveyors are factory adjusted to the normal Chain position for the Lamp combination ordered. If adjustment is desired, this is done via four “L” Handles. To adjust tracking, simply loosen the four “L”... -
Page 27: Troubleshooting
Dymax Edge-Carry Conveyor User Guide Troubleshooting Table 8. Troubleshooting Chart for the EC-Series Flood Lamps Problem Possible Cause Testing Corrective Action Improperly Fastened Visually inspect all connections to Secure all connections. Connections and from the Power Supply. Remove Fuse from Power... -
Page 28: Spare Parts And Accessories
Dymax Edge-Carry Conveyor User Guide Table 9. Troubleshooting Chart for the Edge-Carry Conveyor Problem Possible Cause Testing Corrective Action Main Line Circuit Toggle Power Switch off then on Find out why Breaker is deploying. Breaker deployed to reset the Circuit Breaker. -
Page 29: Fusion Lamp Replacement Parts
Dymax Edge-Carry Conveyor User Guide Fusion Lamp Replacement Parts Item Part Number Lamps D Lamp UV (Standard) 36399 H Lamp (Optional) 36411 V Lamp (Optional) 38146 Misc. Fusion Lamp Filter Kit 36560 Fusion Irradiator RF Screen Kit 37010 Fusion Lamp/Power Supply... -
Page 30: Definition Of Terms
- The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. Dymax lamps (bulbs) do not radiate energy in deep Ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. -
Page 31: Warranty
Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment. - Page 32 Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations.
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