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Summary of Contents for dymax SideCure UVCS
- Page 1 UVCS SideCure UV Light-Curing Conveyor User Guide...
- Page 2 Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
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Page 3: Table Of Contents
Where to Get Help ................... 4 Safety ....................4 General Safety Considerations ..............4 Specific Safety Considerations ..............5 Dymax UV Light-Curing System Safety Considerations ......5 Product Overview ................7 Description of the UVCS SideCure Conveyor System ....... 7 Unpacking and Setup ................ 8 Unpacking and Inspecting Your Shipment........... -
Page 4: Introduction
To learn about the safe handling and use of light-curable formulations, obtain, and read the SDS for each product. Dymax includes an SDS with each adhesive sold. In addition, fluid product SDS can be requested through our website. -
Page 5: Specific Safety Considerations
Dymax UV Light-Curing System Safety Considerations Dymax UV light-curing technology has been used successfully for over 30 years. The fast cure, one-component nature of our UV light-curing technology has made it the process of choice for many manufacturers requiring a "cure on demand" assembly process. -
Page 6: High-Temperature Surfaces
Ozone Standard Dymax lamps (UVA type) generate an insignificant amount of UVC and therefore essentially no ozone. Some UV light-curing systems, like those used to cure UV inks, emit primarily “shortwave” (UVB and UVC) energy. Upon exposure to UVC light (specifically <240 nm), oxygen molecules (O... -
Page 7: Product Overview
Shielding allow it to be placed virtually anywhere space permits. Dymax UV light sources are capable of curing a wide variety of UV light-curable adhesives, coatings, and inks. They have extensive use in a variety of applications such as bonding, potting, sealing and encapsulating. These light sources offer exceptional versatility and expandability to accommodate most process demands. -
Page 8: Unpacking And Setup
Contact Dymax so that new parts can be shipped to you immediately. Check that the parts included in your order match those listed below. If parts are missing, contact your local Dymax representative or Dymax Customer Support to resolve the problem. -
Page 9: Lamp Installation And System Interconnect
Lamp Installation and System Interconnect NOTE: Refer to the Dymax UVCS Lamp manuals for detailed Irradiator and Power Supply information. Uncrate and assemble the Conveyor’s optional Mounting Cart if applicable. Uncrate the Conveyor and remove the protective coverings. Place the Conveyor on a convenient work surface or on the Mounting Cart if purchased. - Page 10 Figure 6. Upper Lamp Support Housing with Two Lamps – Three Possible Configurations Install the Lamp/Reflector Housing Assemblies onto the Lamp Support Brackets on the front and rear side of the Conveyor (Figure 7). Install the Light Shields over each Lamp Support Bracket (Figure 8). Adjust the Lamp position as desired and then tighten the two Lamp Securing Knobs.
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Page 11: Conveyor Operation
11. Adjust the Belt speed by turning the Speed Control Knob (Figure 10). The Belt speed will be indicated on the Speed Display Indicator. 12. When the Conveyor is operating and the Belt is in motion, turn each Power Supply on. Allow five minutes for the Bulbs to reach full output intensity. -
Page 12: Maintenance
Belt-Tracking Adjustment All Dymax UVCS Conveyors are factory adjusted to provide proper tracking of the Belt. Should further adjustments become necessary, this is done via two knurled Adjustment Knobs located at the input end of the Conveyor (Figure 12). To adjust tracking, simply tighten the side to which the Belt is tracking. - Page 13 Run the new Belt around the Conveyor Frame (Figure 18). Install the Fiberglass Rod through the Belt Loops. Apply some adhesive to both ends of the Fiberglass Rod to prevent it from moving during Conveyor operation (Figure 19). Figure 16. Figure 17.
- Page 14 Figure 20. Loosening Drive-Roller Shaft-Support Fasteners • Move the Shaft Assembly slightly to realign the Drive Roller and center the Belt. Tighten the bolts when adjustment is complete (Figure 21). Figure 21. Tightening Drive-Roller Shaft-Support Fasteners • Turn the Conveyor on and adjust the Belt-Tension Knobs (Figure 12) until the Belt is properly tightened. Make sure that the Belt runs in the center of the Conveyor on both the Loading and Unloading Ends.
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Page 15: Troubleshooting
Troubleshooting CAUTION! Only qualified maintenance personnel should attempt the following procedures. Table 1. Troubleshooting Chart for Dymax Lamp Assemblies Problem Possible Cause Testing Corrective Action Improperly fastened Visually inspect all connections Secure all connections. Connections to and from the Power Supply. -
Page 16: Spare Parts And Accessories
Table 2. Troubleshooting Chart for the SideCure Conveyor Problem Possible Cause Testing Corrective Action Main Line Circuit Breaker Toggle Power Switch off, then Find out why Breaker is deploying deployed Improperly Fastened Check all connections. Properly fasten Power Cord. Connections Remove Fuses from Fuse Fuses for Motor Holders (located in the left side... -
Page 17: Specifications
UVCS SideCure Cure Width 6"-12" (152 mm - 305 mm) Number of Lamps Up to eight Type of Lamp Dymax 5000-EC UVCS SideCure lamps Motor Drive Direct Belt Speed 1-27.5 FPM (0.304 - 8.36 m/min.) Belt Speed Display Red digits, 1 decimal place Lamp Focus Adjustment 2.1"... -
Page 18: Definition Of Terms
Ultraviolet (UV) - The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 nm to 400 nm. Dymax Bulbs (burners) do not radiate energy in deep ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. -
Page 19: Warranty
Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of... - Page 20 © 2006-2013 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Please note that most curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale.
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