Ilmvac MPC 104 Tp Operation Manual

Ilmvac MPC 104 Tp Operation Manual

Diaphragm pump

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Operation Manual
Diaphragm pump
Type
MPC 104 Tp
400082
2008-01-14

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Summary of Contents for Ilmvac MPC 104 Tp

  • Page 1 Operation Manual Diaphragm pump Type MPC 104 Tp 400082 2008-01-14...
  • Page 2 Reprinting or reproduction of this manual, including extracts, is not allowed without the prior written permission of ILMVAC GmbH. All rights under the copyright laws are expressly reserved by ILMVAC GmbH. We reserve the right to make changes and amendments.
  • Page 3: Table Of Contents

    Contents Contents Important Information......................4 General Information ........................4 Target Groups ...........................4 Intended Use..........................4 Use for an Unauthorized Purpose ....................4 Safety Devices ..........................5 Meaning of the Warning notes ....................5 Product Standards, Safety Regulations..................5 Basic Safety Instructions .......................6 General Information ........................6 Electricity...........................6 Mechanical Systems .........................6 Hazardous Substances......................7 High Temperatures ........................7 Dimensioning the fine-wire fuse....................7...
  • Page 4: Important Information

    Important Information Important Information General Information The ILMVAC Diaphragm Pumps conform to the following directives: • 2006/95/EC Low Voltage Directive • 2006/42/EC Machinery Directive • 2004/108/EC Electromagnetic Compatibility Directive The CE sign is located on the rating plate. Observe the binding national and local regulations when fitting the pump into installations.
  • Page 5: Safety Devices

    CAUTION ! / WARNING ! Hazard which may lead to serious injuries or material damage. Product Standards, Safety Regulations ILMVAC Diaphragm Pumps meet the following product standards: Safety of machines, basic terminology DIN EN 292-1, DIN EN 292-2 Compressors and vacuum pumps...
  • Page 6: Basic Safety Instructions

    Basic Safety Instructions Basic Safety Instructions General Information Warning notices must be observed. Disregarding them may lead to damage to health and property. The diaphragm pumps must be operated by personnel who can detect impending dangers and take action to prevent them from materialising. The manufacturer or authorized authorised workshops will only service or maintain the dia- phragm pump if it is accompanied by a fully completed damage report.
  • Page 7: Hazardous Substances

    The motor for single phase alternating current is protected against overload by a fine-wire fuse. Dimensioning the fine-wire fuse Diaphragm pump model Fine-wire fuse Order no. MPC 104 Tp - 230 V T 1 A 825366 MPC 104 Tp - 115/230 V T 3.15 A 825391 CAUTION ! Open the base plate to change the fuse.
  • Page 8: Description

    The diaphragm pump consists of a pump body and a drive motor in casing. The diaphragm pump is also available as a special "MPC 104 Tp build-in model" without casing. The pump body consists of an eccentric shaft, four connecting rod and four pump heads.
  • Page 9: Pump Head Circuitry

    Two pump heads are in parallel, the other two in series. Ultimate pressure: < 2 mbar Type: MPC 104 Tp Special designs: • Special diaphragm pumps can be supplied after consultation with the manufacturer or for a corresponding supply contract.
  • Page 10: Technical Data

    Technical Data Technical Data View of device and dimensions Fig. 2 View of device and dimensions (see chapter 4.3) Intake Pressure / Pumping Speed – Diagram Fig. 3 Intake Pressure / Pumping Speed – Diagram 400082...
  • Page 11: Device Data

    Technical Data Device data Parameter Unit Data Pumping speed 50/60 Hz 0.8 / 0.9 DIN 28432 l / min 13 / 15 at speed of 1350 rpm Ultimate pressure < 2 mbar at speed of 1350 rpm Max. inlet pressure Max.
  • Page 12: Installation And Operation

    • Conformity with the specifications of the supply contract (type, electrical supply data), • Completeness of the delivery. Please inform Ilmvac GmbH without delay if there are discrepancies between the delivery and the contractually agreed scope of delivery, or if damage is detected.
  • Page 13: Operation

    Installation and Operation Operation CAUTION! Before the device is switched on, the voltage selector must be set with a screwdriver to the voltage of the local power supply, either 115 or 220 V (+/-10%). The diaphragm pump is switched on and off at the ON/OFF switch. CAUTION ! Observe the basic safety instructions when using the pump.
  • Page 14: Maintenance And Servicing

    Maintenance and Servicing Maintenance and Servicing General Requirements • Check the pump daily for unusual running noises and heat building up on the surface of the pump. • We recommend changing the diaphragm after 10,000 operating hours. The user may specify that the exchange be made earlier, depending upon the application process.
  • Page 15: Disassembly

    Maintenance and Servicing 6.2.1 Disassembly 1. Disconnect the power supply and ensure that it cannot be switched on again. 2. Open the cover of the casing. 3. Open the screw clamps of the hose bridge on the pump body with the open spanner, size 14. 4.
  • Page 16: Test

    Maintenance and Servicing CAUTION ! Please pay attention to the valve arrangements (C) and (D)! (A) – Connection suction side (B) – Connection pressure side (C) – Valve (400656) (D) – Valve with hole (400656-4) (E) – Gas ballast valve Fig.
  • Page 17: Maintenance By The Manufacturer

    "service" and "Downloads". If you should not have an entrance to the Internet, you can request the form also gladly with us, company Ilmvac GmbH. WARNING ! Incomplete or incorrectly completed damage reports may endanger the service per-...
  • Page 18: Troubleshooting

    Troubleshooting Troubleshooting Only ILMVAC GmbH and authorized service workshops may work on (carry out repairs, modifications etc.) the diaphragm pump during the warranty period. Trouble Cause Action Diaphragm pump No power supply to the Electrical system to be does not start...
  • Page 19: Spare Parts Overview

    The spare parts lists contain all the spare parts and all the information necessary for order- ing. When ordering, please quote the description, quantity, serial number and order number! CAUTION ! Ilmvac is not liable for any damage caused by the installation of any parts not sup- plied by the manufacturer. Maintenance kit Designation Order no.
  • Page 20: Exploded View

    Spare Parts Overview Exploded view Fig. 7 Exploded view MPC 104 Tp 400082...
  • Page 21: Spare Part List

    Spare Parts Overview 8.2.1 Spare part list 230 V 115/230 V Item Designation Piece Order no. 400082 Order no. 400082-03 Order no. Order no. Handle 828628 828628 Cover 400920 400920 Pressure plate 400935 400935 Connection head - pressure side 400924-01 400924-01 Connection head - suction side 400924-02...

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