Related Manuals for Ilmvac 6 Z - 101 chemvac
Summary of Contents for Ilmvac 6 Z - 101 chemvac
- Page 1 Operation Manual chemvac Combination Pump Systems 6 Z - 101 chemvac Types 12 Z - 301 chemvac 23 Z - 301 chemvac 109025 2008-12-12...
- Page 2 Reprinting or reproduction of this manual, including extracts, is not allowed without the prior written permission of ILMVAC GmbH. All rights under the copyright laws are expressly reserved by ILMVAC GmbH. We reserve the right to make changes and amendments.
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Page 3: Table Of Contents
Contents Contents Important Information ............................4 General Information.............................4 Target Groups..............................4 Intended Use ...............................4 Use for an Unauthorized Purpose ........................4 Safety Devices..............................5 Meaning of the Warning notes..........................5 Product Standards, Safety Regulations ......................5 Basic Safety Instructions..........................6 General Information.............................6 Electricity ................................6 High Temperatures..............................6 Mechanical Systems............................7 Hazardous Substances ............................8 Description .................................9 Design..................................9... -
Page 4: Important Information
Important Information Important Information General Information The ILMVAC Combination Pump Systems conform to the following directives: • 2006/95/EC Low Voltage Directive • 2006/42/EC Machinery Directive • 2004/108/EC Electromagnetic Compatibility Directive The CE sign is located on the rating plate. Observe the binding national and local regulations when fitting the pump into installations. -
Page 5: Safety Devices
CAUTION ! / WARNING ! Hazard which may lead to serious injuries or material damage. Product Standards, Safety Regulations ILMVAC chemvac Combination Pump Systems meet the following product standards: DIN EN 292-1, DIN EN 292-2 Safety of machines, basic terminology... -
Page 6: Basic Safety Instructions
Basic Safety Instructions Basic Safety Instructions General Information WARNING ! Warning notices must be observed. Disregarding them may lead to damage to health and property. The chemvac Combination Pump Systems must be operated by personnel who can detect impending dangers and take action to prevent them from materialising. The user/operator is responsible for correct installation and safe operation. -
Page 7: Mechanical Systems
Basic Safety Instructions Mechanical Systems Improper use can lead to injuries or material damage. Observe the following instructions: • Only operate the chemvac combination pump systems with hoses of the specified dimen- sions. • Hazardous substances must be separated out as far as this is technically possible before they reach the pump. -
Page 8: Hazardous Substances
Basic Safety Instructions Hazardous Substances ACHTUNG ! Hazardous substances in the gases to be pumped can cause personal injuries and property damage. Pay attention to the warning notices for handling hazardous substances. The operating company bears the responsibility for the use of the chemvac combi- nation pump system. -
Page 9: Description
Description Description Design The chemvac Combination Pump System consists of a two-stage, oil-combined rotary vane pump (1) and a two-stage chemical diaphragm pump (2). The two pumps are functionally connected to each other by suitable separators (3; 5) and a pressure control valve (4) to form a compact unit. -
Page 10: Function
Description Function The outstanding feature of chemvac Combination Pump Systems in comparison to conven- tional rotary vane pumps is that this special pump combination can pump solvent or acid va- pors for long periods, even at low intake pressures, with hardly any problems. The field of applications for the chemvac Combination Pump Systems can be extended by such special options as condensers on the pressure side, separators and filter. -
Page 11: Applications
Description Applications The chemvac combination pump system is intended for: • pumping out aggressive vapours and gases with low ultimate pressure • pumping out solvent vapours • pumping out vapours (including those soluble in oil) • ceramic sintering plants with aggressive by-products and plasma etching plants •... -
Page 12: Technical Data
Technical Data Technical Data Dimensions chemvac types Order no. (mm) 6 Z - 101 109023 12 Z - 301 109024 23 Z - 301 109025 Fig. 3 Dimensions Intake Pressure / Pumping Speed - Diagram Fig. 4 Intake Pressure / Pumping Speed – Diagram 109025... -
Page 13: Device Data - Chemvac Combination Pump Systems
Technical Data Device data - chemvac Combination Pump Systems chemvac Parameter Unit 6 Z - 101 12 Z - 301 23 Z - 301 Pumping speed 50/60 Hz 5.8 / 6.6 11 / 13.2 21 / 25.2 DIN 28432 at speed of 1500 rpm Ultimate pressure at speed of 1500 rpm mbar... -
Page 14: Device Data - Rotary Vane Pump
Technical Data 4.3.1 Device data - Rotary vane pump Parameter Unit P 6 Z P 12 Z P 23 Z Pumping speed 50/60 Hz m³ /· h 5.8 / 6.6 11 / 13.2 21 / 25.2 DIN 28432 at speed of 1500 rpm Ultimate pressure at speed of 1500 rpm (50 Hz) - without gas ballast partial... -
Page 15: Device Data - Diaphragm Pumps
Technical Data 4.3.2 Device data - Diaphragm pumps Parameter Unit MPC 101 Zp MPC 301 Zp Pumping speed 50/60 Hz 1 / 1.1 2.3 / 2.5 DIN 28432 l / min 16.7 / 18 38 / 41 at speed of 1500 rpm Ultimate pressure <... -
Page 16: Installation And Operation
• Conformity with the specifications of the supply contract (type, electrical supply data), • Completeness of the delivery. Please inform Ilmvac GmbH without delay if there are discrepancies between the delivery and the contractually agreed scope of delivery, or if damage is detected. -
Page 17: Storage
Installation and Operation CAUTION ! The gas ballast valve of the rotary vane pump must always remain closed while the chemvac combination pump system is running. Storage The pumps are to be stored in a low-dust, interior room within the temperature range from + 5 to + 40 °C and at a relative air humidity <... -
Page 18: Maintenance And Servicing
Maintenance and Servicing Maintenance and Servicing General Requirements Repairs of the chemvac combination pump system may only be performed by the manufac- turer or authorized workshops. The prerequisites are a complete and factually correct dam- age report, and a clean and, if necessary, a decontaminate device. •... -
Page 19: Maintenance Of The Rotary Vane Pump
Maintenance and Servicing 6.2.1 Maintenance of the rotary vane pump Scope of permissible work: • Check the oil level. The oil consumption varies according to the operating conditions of the rotary vane pump. The oil level must be checked on the oil level gauge to ensure that the vacuum pump al- ways remains in optimal operating condition. -
Page 20: Oil Change
Maintenance and Servicing 6.2.1.2 Oil change WARNING ! If the vacuum pump has been used to pump media which are dangerous to health then all measures must be taken to protect the service and operating personnel! Working sequence Topping-up the oil: •... -
Page 21: Changing The Oil Type
Maintenance and Servicing Procedure After the rotary vane pump has been filled with fresh oil, allow it to warm up by running it with the suction port closed. Drain the flushing oil. If the oil still appears heavily contaminated, the flushing procedure must be repeated. -
Page 22: Disassembly - Mpc 101 Zp
Maintenance and Servicing 6.2.2.1 Disassembly - MPC 101 Zp • Disconnect the power supply and ensure that it cannot be switched on again. • Open the screw clamps of the hoses on the pump body with the SW 17 open spanner. •... -
Page 23: Disassembly - Mpc 301 Zp
Maintenance and Servicing 6.2.2.3 Disassembly - MPC 301 Zp • Disconnect the power supply and ensure that it cannot be switched on again. • Open the screw clamps of the hoses on the pump body with the SW 17 open spanner. •... -
Page 24: Maintenance By The Manufacturer
The vacuum pump must be disassembled if heavily soiled or after an operating fault. This is to be performed by the Service Department of ILMVAC GmbH. Damage Report You find the form of the damage report to the Download on our web page http://www.ilmvac.de... -
Page 25: Troubleshooting
Check the lines and connecting vane pump, rotary vane elements for leaks pump are defective Rotary vane pump defective Repair by ILMVAC service de- partment or replace if necessary Diaphragm pump defective Repair by ILMVAC service de- partment or replace if necessary... -
Page 26: Overview Of Spare Parts
When ordering, please quote the description, quantity, serial number and order number! CAUTION ! Ilmvac is not liable for any damage caused by the installation of any parts not sup- plied by the manufacturer. Gasket set - rotary vane pumps The gasket kit contains all the seals which must be exchanged during a preventive mainte- nance or repair. -
Page 27: Maintenance Kit - Rotary Vane Pumps
Overview of spare parts Maintenance kit - rotary vane pumps The maintenance kit contains, in addition to the seals, all the spare parts which are subject to high wear and tear and therefore have to be replaced. For rotary vane pump P 6 Z: order no. 302076 For rotary vane pump P 12 Z: order no. -
Page 28: Complete View - Chemvac Combination Pump System
Overview of spare parts Complete view - chemvac combination pump system Fig. 7 Complete view - chemvac combination pump system 109025... -
Page 29: List Of Spare Parts - Chemvac Combination Pump System
Overview of spare parts 8.4.1 List of spare parts - chemvac combination pump system 6 Z – 101 12 Z – 301 17 Z – 301 chemvac chemvac chemvac Item Description Piece Order no. Order no. Order no. 109023… 109024… 109025…... -
Page 30: Spare Part View - P 6 Z
Overview of spare parts Spare part view - P 6 Z Fig. 8 Exploded view P 6 Z 109025... -
Page 31: List Of Spare Parts - Rotary Vane Pump P 6 Z
Overview of spare parts 8.5.1 List of spare parts - rotary vane pump P 6 Z 230 V 115 V Item Description Module Piece (302103-05) (302103-03) Order no. Order no. Drive complete consisting of : 300901-04 300901-05 Motor 230 V; 50/60 Hz; 0.37 kW 826433 Motor 115 V;... -
Page 32: Spare Part View - P 12 Z, P 23 Z
Overview of spare parts Spare part view - P 12 Z, P 23 Z Fig. 9 Exploded view P 12 Z, P 23 Z 109025... -
Page 33: List Of Spare Parts - Rotary Vane Pump P 12 Z
Overview of spare parts 8.6.1 List of spare parts - rotary vane pump P 12 Z 230 V 115 V Item Description Module Piece (302314-05) (302314-07) Order no. Order no. Drive complete consisting of : 300937-01 300938-04 Motor 230 V; 50/60 Hz; 0.75 kW 826398-02 Motor 115 V;... -
Page 34: List Of Spare Parts - Rotary Vane Pump P 23 Z
Overview of spare parts 8.6.2 List of spare parts - rotary vane pump P 23 Z 230 V 115 V Item Description Module Piece (302316-05) (302316-07) Order no. Order no. Drive complete consisting of : 300938-01 300938-04 Motor 230 V; 50/60 Hz; 0.75 kW 826357-1 Motor 115 V;... -
Page 35: Spare Part View - Mpc 101 Zp
Overview of spare parts Spare part view - MPC 101 Zp Fig. 10 Exploded view MPC 101 Z p 8.7.1 List of spare parts - diaphragm pump MPC 101 Zp (400171-3) (400171-13) Item no. Description Piece Order no. Order no. Basic pump complete consisting of position: 1 –... -
Page 36: Spare Part View - Mpc 301 Zp
Overview of spare parts Spare part view - MPC 301 Zp Fig. 11 Exploded view MPC 301 Zp 8.8.1 List of spare parts - diaphragm pump MPC 301 Zp (4000482-27) Item no. Description Piece Order no. Basic pump complete consisting of position: 1 – 8 400733-10 (Only completely available !) Casing...
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