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제품 승인원
MP 301Z, MPC 301Z
Operation Manual
Technical Data
EC Declaration of Conformity

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Summary of Contents for Ilmvac MPC 301 Z

  • Page 1 제품 승인원 MP 301Z, MPC 301Z Operation Manual Technical Data EC Declaration of Conformity...
  • Page 2 Operation Manual (en) Translation of the german original manual Diaphragm pumps 2-headed Types 301 Z, 601 E 301 Z, 601 E MPC-X2 301 Z-X2, 601 E-X2 412721 2015-01-07...
  • Page 3 Reprinting or reproduction of this manual, including extracts, is not allowed without the prior written permission of Co. WELCH-ILMVAC. All rights under the copyright laws are expressly reserved by Co. WELCH-ILMVAC. We reserve the right to make changes and amendments.
  • Page 4: Table Of Contents

    Spare Parts Overview ........................18 Service kit ............................18 Spare parts view ..........................19 8.2.1 Spare parts list diaphragm pumps MP 601 E ................. 20 8.2.2 Spare parts list diaphragm pumps MP 301 Z ................. 21 8.2.3 Spare parts list diaphragm pumps MPC 601 E ................22 8.2.4...
  • Page 5: Important Information

    It is forbidden to use the pump for applications deviating from the technical data stated on the type plate or the conditions stated in the supply contract, or to operate it with missing or defective protective devices. ILMVAC GmbH 412721...
  • Page 6: Safety Devices

    Hazard assessment in the laboratory BGG 919 (VBG 16) Accident prevention regulations for "compressors" BGR 189 (BGR 195;192;197) Use of protective working clothes Observe the standards and regulations applying in your country when you use the dia- phragm pumps. 412721 ILMVAC GmbH...
  • Page 7: Basic Safety Instructions

    Maintain a space of least 20 mm between the pump and adjacent parts in order to enable the pump to cool. CAUTION ! Solid particles in the pumping medium impair the pumping action and can lead to damage. Prevent solid particles penetrating into the pump. ILMVAC GmbH 412721...
  • Page 8: Hazardous Substances

    • + 40 ° C for the environment, and • + 60 ° C for the gas to be pumped. The motor for single phase alternating current is protected against overload by an integrated motor protection switch. 412721 ILMVAC GmbH...
  • Page 9: Description

    1 to 2 stage pumps are supplied, depending upon the circuitry of the pump heads. Fig. 1 Diaphragm pump MP 601 E Principle of Operation Motor, eccentric shaft and connecting rod set the diaphragms in stroke movement. This changes the size of the space between the diaphragms and pump head (pump chamber).
  • Page 10: Pump Head Circuitry

    One-stage (E): Both pump heads are connected in parallel. Ultimate pressure: < 75 mbar Types: MP 601 E, MPC 601 E and MPC 601 E-X2 Two-stage (Z): Both pump heads are connected in series. Ultimate pressure: < 8 mbar Types:...
  • Page 11: Connection Variants A - K

    Threaded flange G ¼ inch; DN 16 KF 400568 Blind plug G ¼ inch 829901 Exhaust silencer G ¼ inch 400941 Exhaust silencer PP / PA A - 10 400596 Exhaust silencer M12 x 1 male thread ILMVAC GmbH 412721...
  • Page 12: Technical Data

    Small flange DN 16 KF (hose nozzle DN 8 for fitting. enclosed)) Exhaust port Hose nozzle DN 8 Fig. 3 Dimensions (type MPC 301 Z) Intake Pressure / Pumping Speed – Diagram Fig. 4 Intake Pressure / Pumping Speed - Diagram 412721 ILMVAC GmbH...
  • Page 13: Device Data

    The information presented in this material is based on technical data and test results of nominal units. It is believed to be accurate and reliable and is offered as and aid to help in the selection of Welch-Ilmvac products. It is the responsibility of the user to determine the suitability of the product for the intended use and the user as- sumes all risk and liability whatsoever in connection therewith.
  • Page 14: Installation And Operation

    Leave the protective elements on the intake and exhaust ports. Another equally good protec- tion may be used. Scrap Disposal CAUTION ! The diaphragm pumps must be disposed of in accordance with the 2012/19/EC guideline and the specific national regulations. Contaminated diaphragm pumps must be decontaminated according to the laws. 412721 ILMVAC GmbH...
  • Page 15: Maintenance And Servicing

    • Change the diaphragms, valves and seals Tools required: Tool kit: Order no. 402106, consists of: • Order no. 826801 Pin type face wrench, adjustable, size 3, • Order no. 826801-6 Allan key, size 4, • Order no. 826801-5 Open spanner, size 17. ILMVAC GmbH 412721...
  • Page 16: Disassembly

    Align the connection head flush with the pin. 6. Tighten the four machine screws (1) symmetrically with a torque of 3 to 4 Nm. 7. Reattach the hose connections (10) with clamping ring screw fittings (9). 412721 ILMVAC GmbH...
  • Page 17: Test

    Damage Report You find the form of the damage report to the Download on our web page in the menu "ser- vice" and "Downloads". www.welch-ilmvac.com, www.ilmvac.eu If you should not have an entrance to the Internet, you can request the form also gladly with us, under phone +49 (0)3677 604 0.
  • Page 18: Troubleshooting

    Vacuum pump dirty workshop cleaning Cleaning condensates and Valves dirty foreign objects out of the valves. User or General maintenance / Running noise Vacuum pump dirty Service cleaning workshop Qualified Cable(s) defective and/or brittle Exchange of the cable(s) electrician 412721 ILMVAC GmbH...
  • Page 19: Spare Parts Overview

    O-Ring ø 12 x 2 829217-3 O-Ring ø 25 x 2 829250-1 829250-4 Valve 400656 400656-3 Diaphragm 400732 400732-04 Caution, the number of supplied construction units in the service kit corresponds to the maximum need of the series! ILMVAC GmbH 412721...
  • Page 20: Spare Parts View

    Spare Parts Overview Spare parts view Fig. 6 Exploded view (MPC 301 Z) 412721 ILMVAC GmbH...
  • Page 21: Spare Parts List Diaphragm Pumps Mp 601 E

    Spare Parts Overview 8.2.1 Spare parts list diaphragm pumps MP 601 E MP 601 E 230 V 115 V 230 / 400 V Item Designation Piece Order no. Order no. Order no. 411721 411721-01 411721-02 Order no. Order no. Order no.
  • Page 22: Spare Parts List Diaphragm Pumps Mp 301 Z

    Mains connection cable IEC with plug 825878 BS (UK) Mains connection cable IEC with plug 825903 NEMA5-15 (US) CEE plug 5pole 825284 The "basic pump" module (items 1 – 8) can only be supplied complete under order numbers 410402, 410402-01 or 410402-03. 412721 ILMVAC GmbH...
  • Page 23: Spare Parts List Diaphragm Pumps Mpc 601 E

    Mains connection cable IEC with plug 825878 BS (UK) Mains connection cable IEC with plug 825903 NEMA5-15 (US) CEE plug 5pole 825284 The "basic pump" module (items 1 – 8) can only be supplied complete under order numbers 410402, 410402-01 or 410402-03. ILMVAC GmbH 412721...
  • Page 24: Spare Parts List Diaphragm Pumps Mpc 301 Z

    Mains connection cable IEC with plug 825878 BS (UK) Mains connection cable IEC with plug 825903 NEMA5-15 (US) CEE plug 5pole 825284 The "basic pump" module (items 1 – 8) can only be supplied complete under order numbers 410402, 410402-01 or 410402-03. 412721 ILMVAC GmbH...
  • Page 25: Spare Parts List Diaphragm Pumps Mpc 601 E-X2, Mpc 301 Z-X2

    Mains connection cable IEC with plug 825885 CEE (D) Mains connection cable IEC with plug 825878 BS (UK) CEE plug 5pole 825284 The "basic pump" module (items 1 – 8) can only be supplied complete under order numbers 410402 or 410402-03. ILMVAC GmbH 412721...
  • Page 26: Instructions For Certification - Diaphragm Pumps Mpc

    The certification is a type test per Directive 94/9/EC (ATEX95). It relates to all the devices of the manufacturer “ILMVAC GmbH” with the designation “EX II 3G IIC T3X.” In the specific case these are devices with the following type designations: •...
  • Page 27 Instructions for ATEX certification The user should note that if accessories or components are added, the use of the above-mentioned devices in plant entails recertification to ATEX. In this event, the certification of the ILMVAC devices lapses. According to the definition in DIN “Device Category 3”, these devices are designed for use where in normal operation a mixture of gases or vapours capable of being ignited does not normally occur or with a high probability does so only seldom and briefly.
  • Page 28 4. Declaration of conformity (CE) 5. Designation on the rating plate 6. Additional statement in the valid operating instructions on the usability of the MPC types as devices of category 3 in zone 2 (Internal atmospheres only). ILMVAC_ATEX_03-01 ILMVAC GmbH...
  • Page 29 (fr) Nous (ILMVAC GmbH) certifions par la présente, que le produit décrit ci-après est conforme, tant dans sa conception que dans sa réalisation, aux normes de sécurité et d'hygiène exigées par les standards de la CE. En cas de modification du produit sans notre accord, cette déclaration devient caduque.
  • Page 30 Consignes de sécurité pour les appareils électriques de mesure, de commande, de régulation ou de laboratoire - partie 1: Prescriptions générales Datum / Date 2015-01-07 Qualitätsbeauftragter / ILMVAC GmbH Name / Name / Nom Quality representative / Am Vogelherd 20 Gerd Reinhardt Délégué...

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