Ilmvac MP 301 Vp Operation Manual

Ilmvac MP 301 Vp Operation Manual

Diaphragm pumps 4-headed

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Operation Manual
Diaphragm pumps 4-headed
Types
MP 301 Vp, MPC 301 Vp
MP 601 Tp, MPC 601 Tp
MP 901 Zp, MPC 901 Zp
MP 1201 Ep, MPC 1201 Ep
4000722
2006-03-20

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Summary of Contents for Ilmvac MP 301 Vp

  • Page 1 Operation Manual Diaphragm pumps 4-headed Types MP 301 Vp, MPC 301 Vp MP 601 Tp, MPC 601 Tp MP 901 Zp, MPC 901 Zp MP 1201 Ep, MPC 1201 Ep 4000722 2006-03-20...
  • Page 2 Reprinting or reproduction of this manual, including extracts, is not allowed without the prior written permission of ILMVAC GmbH. All rights under the copyright laws are expressly reserved by ILMVAC GmbH. We reserve the right to make changes and amendments.
  • Page 3: Table Of Contents

    Part list diaphragm pumps MP 901 Zp ...................24 8.2.3 Part list diaphragm pumps MP 601 Tp ...................25 8.2.4 Part list diaphragm pumps MP 301 Vp ...................26 8.2.5 Part list diaphragm pumps MPC 1201 Ep................27 8.2.6 Part list diaphragm pumps MPC 901 Zp.................28 8.2.7...
  • Page 4: Important Information

    Important Information Important Information General Information The ILMVAC Diaphragm Pumps conform to the following directives: • 73/23/EU Low Voltage Directive • 98/37/EU Machinery Directive • 89/336/EU Electromagnetic Compatibility Directive The CE sign is located on the rating plate. Observe the binding national and local regulations when fitting the pump into installations.
  • Page 5: Use For An Unauthorized Purpose

    CAUTION ! / WARNING ! Hazard which may lead to serious injuries or material damage. Product Standards, Safety Regulations ILMVAC Diaphragm Pumps meet the following product standards: DIN EN 292-1, DIN EN 292-2 Safety of machines, basic terminology DIN EN 1012-2...
  • Page 6: Basic Safety Instructions

    Basic Safety Instructions Basic Safety Instructions General Information Warning notices must be observed. Disregarding them may lead to damage to health and property. The diaphragm pumps must be operated by personnel who can detect impending dangers and take action to prevent them from materialising. The manufacturer or authorized authorised workshops will only service or maintain the dia- phragm pump if it is accompanied by a fully completed damage report.
  • Page 7: Hazardous Substances

    Consider the regulations of the guideline 1999/ 92 EEC. Aggressive gases The MPC series is designed for extracting aggressive gases. The use of diaphragm pumps of the series MP of ILMVAC GmbH cannot be recommended for such cases of application! Poisonous gases Use a separator when pumping poisonous or harmful gases.
  • Page 8: Description

    Fig. 1 Diaphragm pump MPC 901 Zp Areas of Application ILMVAC Diaphragm Pumps are intended for: • Pumping and compressing neutral and aggressive gases and vapours. • Generating a vacuum down to an ultimate pressure < 1 mbar.
  • Page 9: Models

    MP 601 Tp and MPC 601 Tp Four-stage (V): Four pump heads are connected in series. Ultimate pressure: < 1 mbar Types: MP 301 Vp and MPC 301 Vp Materials of the medium-affecting pump parts: Standard design Chemical model Component MP type...
  • Page 10: Gas Ballast

    Description Gas ballast When condensable vapours are pumped, they may be compressed above the saturated va- pour pressure and condense. Opening the gas ballast valve (1) in the suction line of the last pump stage allows air to flow into the pump chamber. This prevents condensation and flushes the pump clear.
  • Page 11: Connection Variants (A - J)

    Description 3.7.1 Connection variants (A – J) Legend : Variant Illustration Order no. Designation 829972 Threaded elbow joint, PP M12 x 1; 10 710798-04 Hose nozzle, PP M12 x 1; DN 8 400905 Manifold 1, PP M12 x 1; 1 x G ¼“ 400932 Manifold 7, PP M12 x 1;...
  • Page 12: Technical Data

    Technical Data Technical Data Dimensions The main dimensions are identical for all pump types stated here. Fig. 3 Dimensions of MPC 601 Tp Gas ballast valve (for MPC only) Intake port (for hose DN 8) Pressure port (for hose DN 8) Intake Pressure / Pumping Speed –...
  • Page 13: Device Data

    Technical Data Device Data Diaphragm pump types Parameter Unit 1201 Ep 901 Zp 601 Tp 301 Vp (single-stage) (two-stage) (three-stage) (four-stage) Pumping speed 50/60 Hz 8.3 / 9.1 6.8 / 7.5 4.5 / 4.9 2.3 / 2.5 DIN 28432 l / min at speed of 1500 rpm Ultimate pressure <...
  • Page 14: Order Numbers

    115 V, 50/60 Hz 4000512-03 230/400 V, 50/60 Hz 4000512-04 230 V, 50/60 Hz 4000722 230 V, 50/60 Hz 4000722-01 MP 301 Vp 230 V, 50/60 Hz 4000722-02 115 V, 50/60 Hz 4000722-03 230/400 V, 50/60 Hz 4000722-04 230 V, 50/60 Hz...
  • Page 15: Installation And Operation

    • Conformity with the specifications of the supply contract (type, electrical supply data), • Completeness of the delivery. Please inform Ilmvac GmbH without delay if there are discrepancies between the delivery and the contractually agreed scope of delivery, or if damage is detected.
  • Page 16: Scrap Disposal

    Installation and Operation Scrap Disposal CAUTION ! The diaphragm pumps must be disposed of in accordance with the 2002/96/EU gui- deline and the specific national regulations. Contaminated diaphragm pumps must be decontaminated according to the laws. 4000722...
  • Page 17: Maintenance And Servicing

    Maintenance and Servicing Maintenance and Servicing General Requirements • Check the pump daily for unusual running noises and heat building up on the surface of the pump. • We recommend changing the diaphragm after 10,000 operating hours. The user may specify that the exchange be made earlier, depending upon the application process.
  • Page 18: Disassembly

    Maintenance and Servicing 6.2.1 Disassembly 1. Disconnect the power supply and ensure that it cannot be switched on again. 2. Open the screw clamps of the hoses on the pump body with the SW 17 open spanner. 3. Remove four machine screws (1) from each connection head with an Allan key, size 4. 4.
  • Page 19: Test

    "service" and "Downloads". If you should not have an entrance to the Internet, you can request the form also gladly with us, company Ilmvac GmbH. WARNING ! Incomplete or incorrectly completed damage reports may endanger the service per-...
  • Page 20: Troubleshooting

    Troubleshooting Troubleshooting During the warranty period, intervention in the diaphragm pumps and accessory components may only be made by ILMVAC GmbH. Trouble Cause Action Diaphragm pump No power supply to the Electrical system to be checked does not start motor by a qualified electrician.
  • Page 21: Spare Parts Overview

    The spare parts lists contain all the spare parts and all the information necessary for order- ing. When ordering, please quote the description, quantity, serial number and order number! CAUTION ! Ilmvac is not liable for any damage caused by the installation of any parts not sup- plied by the manufacturer. Maintenance kit Designation Order no.
  • Page 22: Exploded View - Diaphragm Pump

    Spare Parts Overview Exploded view - diaphragm pump Fig. 6 Exploded view MPC 601 Tp 4000722...
  • Page 23: Part List Diaphragm Pumps Mp 1201 Ep

    Spare Parts Overview 8.2.1 Part list diaphragm pumps MP 1201 Ep MP 1201 Ep Order no. Order no. Order no. Item Designation Piece 4000392 4000392-03 4000392-04 4000392-01 4000392-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9) Basic pump 115 V complete *) 400795-03 (consisting of position: 1 –...
  • Page 24: Part List Diaphragm Pumps Mp 901 Zp

    Spare Parts Overview 8.2.2 Part list diaphragm pumps MP 901 Zp MP 901 Zp Order no. Order no. Order no. Item Designation Piece 4000322 4000322-03 4000322-04 4000322-01 4000322-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9) Basic pump 115 V complete *) 400795-03 (consisting of position: 1 –...
  • Page 25: Part List Diaphragm Pumps Mp 601 Tp

    Spare Parts Overview 8.2.3 Part list diaphragm pumps MP 601 Tp MP 601 Tp Order no. Order no. Order no. Item Designation Piece 4000312 4000312-03 4000312-04 4000312-01 4000312-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9) Basic pump 115 V complete *) 400795-03 (consisting of position: 1 –...
  • Page 26: Part List Diaphragm Pumps Mp 301 Vp

    Spare Parts Overview 8.2.4 Part list diaphragm pumps MP 301 Vp MP 301 Vp Order no. Order no. Order no. Item Designation Piece 4000722 4000722-03 4000722-04 400072-01 4000722-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9)
  • Page 27: Part List Diaphragm Pumps Mpc 1201 Ep

    Spare Parts Overview 8.2.5 Part list diaphragm pumps MPC 1201 Ep MPC 1201 Ep Order no. Order no. Order no. Item Designation Piece 4000532 4000532-03 4000532-04 4000532-01 4000532-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9) Basic pump 115 V complete *) 400795-03 (consisting of position: 1 –...
  • Page 28: Part List Diaphragm Pumps Mpc 901 Zp

    Spare Parts Overview 8.2.6 Part list diaphragm pumps MPC 901 Zp MPC 901 Zp Order no. Order no. Order no. Item Designation Piece 4000522 4000522-03 4000522-04 4000522-01 4000522-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9) Basic pump 115 V complete *) 400795-03 (consisting of position: 1 –...
  • Page 29: Part List Diaphragm Pumps Mpc 601 Tp

    Spare Parts Overview 8.2.7 Part list diaphragm pumps MPC 601 Tp MPC 601 Tp Order no. Order no. Order no. Item Designation Piece 4000512 4000512-03 4000512-04 4000512-01 4000512-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9) Basic pump 115 V complete *) 400795-03 (consisting of position: 1 –...
  • Page 30: Part List Diaphragm Pumps Mpc 301 Vp

    Spare Parts Overview 8.2.8 Part list diaphragm pumps MPC 301 Vp MPC 301 Vp Order no. Order no. Order no. Item Designation Piece 4001022 4001022-03 4001022-04 4001022-01 4001022-02 Basic pump 230 V complete *) 400795-02 (consisting of position: 1 – 9) Basic pump 115 V complete *) 400795-03 (consisting of position: 1 –...

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