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Set-up and Operating Instructions
Weatherhead® by Danfoss
Portable COLL-O-CRIMP®
Model T-480
Set up and operating instructions
!
CAUTION: It is recommended this booklet be read prior to set-up, then used as a guide during actual assembly. Retain for reference purposes.
Fast
Simple
Versatile
Portable
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Summary of Contents for Danfoss Weatherhead COLL-O-CRIMP T-480
- Page 1 Set-up and Operating Instructions Weatherhead® by Danfoss Portable COLL-O-CRIMP® Model T-480 Set up and operating instructions Fast Simple Versatile Portable CAUTION: It is recommended this booklet be read prior to set-up, then used as a guide during actual assembly. Retain for reference purposes.
- Page 2 Table of contents Section Page Important safety information T-480 system specifications & equipment Skiving procedure Check-out procedure T-480-HP set-up & operating instructions T-480-AH set-up & operating instructions T-480-TA set-up & operating instructions T-480-EP set-up & operating instructions Operating instructions Repair & replacement items Important safety information Selection of Hose Proper Selection of Hose Ends...
- Page 3 Important safety information Hose Installation Hose and Field Attachable Hose Ends Proper installation of the hose is essential to the proper operation and safe Weatherhead Hose and Field Attachable Hose Ends have been engineered use of the hose and related equipment. Improper installation of the hose and designed as a complete hose assembly system.
- Page 4 System Specifications & Equipment T-480-HP T-480 System with hand pump Press Specifications: Crimping Capacity 3/16” I.D. one fiber braid through 1-1/4” I.D. six spiral hose Size 22-1/2” high, 14” long, 10-1/2” wide Weight Approx. 102 lbs. Mounting Free-standing base Pump Specifications: Dimensions 12-1/8”...
- Page 5 System Specifications & Equipment T-480-TA T-480 System with turbo air/hydraulic pump Press Specifications:: Crimping Capacity 3/16” I.D. one fiber braid through 1-1/4” I.D. six spiral hose Size 22-1/2” high, 14” long, 10-1/2” wide Weight Approx. 102 lbs. Mounting Free-standing base Pump Specifications: Weight 14 lbs.
- Page 6 Skiving Procedure Failure to completely remove the cover may result in serious personal injury or property damage due to hose ends blowing off, hose leakage, and other failures. Hose cut-off factor Select the proper hose and ends and cut hose to length. The cut length of the hose is determined by subtracting the cut-off factor for each end from the overall length of the assembly.
- Page 7 Check-Out Procedure Check for proper oil level in the power unit. The oil reservoirs in all power connected. Assemble coupler nipple into street elbow and 0-ring adapter units have been filled at the factory; however, if oil is required, refer to the and assemble into press.
- Page 8 6. Operate pump handle until spacer ring refer to the PowerSource crimp spec tool at contacts the base plate indicating that the danfoss.com/crimp for correct spacer ring. crimp is complete. Open the release valve Note: when crimping spiral-reinforced hose to retract pusher. Release the pusher clip (H430, H439, H470), a T-480-68 spacer ring and slide the pusher back to access tooling.
- Page 9 PowerSource crimp spec tool at and hold until spacer ring contacts the base Release the pusher clip and slide the pusher danfoss.com/crimp for correct spacer ring. ring, indicating that the crimp is complete. back to access tooling. Remove the spacer...
- Page 10 PowerSource crimp spec tool at of treadle and hold until spacer ring contacts pusher. Release the pusher clip and slide the danfoss.com/crimp for correct spacer ring. the base ring, indicating that the crimp is pusher back to access tooling. Remove the Note: when crimping spiral-reinforced hose complete.
- Page 11 PowerSource crimp spec tool at position. Press pendant switch and hold and move pump switch to the middle “OFF” danfoss.com/crimp for correct spacer ring. until the spacer ring contacts the base ring, position. Release the pusher clip and slide Note: when crimping spiral-reinforced hose indicating that the crimp is complete.
- Page 12 Place the caliper in a position to allow a measurement across the pressed (flat) portion of the crimp. Refer to the PowerSource crimp spec tool at danfoss.com/crimp for nominal crimp diameter. NOTE: In the larger sizes, calipers may be used; however, in the smaller sizes, and in the ‘E’...
- Page 13 Repair & Replacement Items Item Number Qty. Part Number Description Remarks T-480-P Pusher T-480-PSK Pusher Stop Repair Kit Includes pusher clip, 2 machine screws, pusher stop & spring T-480-SP Slider Plate 140-05485-01 Roll Pin T-480-SFK Slide Flange Kit Includes slide flange, 2 bushings & 2 machine screws T-480-SPR Slide Pull Rod...
- Page 14 Phone: +86 21 3418 5200w Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.