Delta Dual 800 Groundwater Series Installation Manual

Delta Dual 800 Groundwater Series Installation Manual

Packaged pumping stations

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INSTALLATION GUIDE
Delta Dual 800 Groundwater
Packaged Pumping Stations
www.deltamembranes.com

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Summary of Contents for Delta Dual 800 Groundwater Series

  • Page 1 INSTALLATION GUIDE Delta Dual 800 Groundwater Packaged Pumping Stations www.deltamembranes.com...
  • Page 2 THIS MANUAL SHOULD BE KEPT WITH THE PUMP STATION OR THE HOMEOWNER...
  • Page 3: Table Of Contents

    Contents Delta Dual 800 Groundwater Series .............................. 1 1.1 Delta Dual 800 Groundwater Series packaged pumping stations overview ........1 1.2 Example installation ..................................1 1.3 Parts included ...................................... 2 1.4 Optional extras ..................................... 2 1.5 Pump specifications ..................................2 1.6 Chamber specifications ................................2 2. Discharge pipework and fittings ............................... 5 2.1 Discharge pipework and fittings ............................. 5 2.2 Spare parts ......................................6 3. Chamber depth limits ....................................7 4. Installation guidelines ....................................8 4.1 Installation guidelines ..................................
  • Page 4: Delta Dual 800 Groundwater Series

    1. Delta Dual 800 Groundwater Series Delta Dual 800 Groundwater Series packaged pumping stations overview The robust and reliable Delta Dual 800 Groundwater Series To prevent movement, the chamber must be installed packaged pumping stations have been specifically designed within a waterproof reinforced concrete sump and to collect ground and surface water from basements, below backfilled with concrete. ground structures. An access cover is not supplied, as these are generally site Typical applications include (but are not limited to) type‑C specific and installed in the final finish. The chamber will...
  • Page 5: Parts Included

    Pump specifications Pump specification Impellor type Vortex Vortex Vortex (kW) 0.43 0.75 1.05 Power (kW) 0.18 0.36 0.50 Rated current (A) Power phase Single Single Single Non‑switched fused spur rating (A) RCBO rating (A) Delta V3 Cable length (m) Max. temperature continuous (°C) Weight (kg) Flow rate l/s Delta V4 Flow rate m³/h Delta V6 01992 523 523 info@deltamembranes.com www.deltamembranes.com...
  • Page 6: Chamber Specifications

    Discharge face Discharge face Ø800 Ø900 Ø800 Ø900 Ø800 Ø900 800.1250 800.1500 800.1750 CAPACITY DEPTH OF INLET CAPACITY DEPTH OF INLET CAPACITY DEPTH OF INLET (litres) (mm) (litres) (mm) (litres) (mm) 1100 Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 7 1. Delta Dual 800 Groundwater Series 800.2000 Discharge face Positioning connections All dimensions are in millimetres Discharge only (mm). All capacities are in litres (l). Inlet location allowed All inlet depths shown are to Ø800 the invert level (bottom of pipe). Ø900 Cable ducts and vents only No drilling allowed INVERT LEVEL 800.2000 CAPACITY DEPTH OF INLET (litres) (mm) Chamber specification Chamber material Tank‑grade polyethylene Inspection cover Not supplied...
  • Page 8: Discharge Pipework And Fittings

    Male threaded adaptor (male iron), 2” DMS E124 50 mm male iron, low pressure DMS E132 Saddle clamp, 110 mm x 2” BSP female thread) DMS E133 2” pipe clip, PP, black DMS E202 Solvent cement, WDF‑05, 250 ml DMS E175 PVC cleaning fluid, 500 ml, tin DMS E176 PTFE tape, roll DMS E177 Name: Company name: Delivery/site address: Email: Telephone number: Mobile Number: Signature: Date: Please scan this order form and email to pumps@deltamembranes.com Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 9: Spare Parts

    2. Discharge pipework and fittings Spare parts Part Description DMS Code Part Description DMS Code Delta V3/V4/V6 Submersible Pump, incl.: DMS 116 (V3) Tee‑piece, 1.25” DMS E105 – float switch assembly (DMS 192) DMS 216 (V4) Brass gate valve, 1.25” DMS E187 – non‑return valve (DMS 195) DMS 084 (V6) Tank connector, 1.25” DMS E110 Male threaded adaptor, 1.25” DMS E104 Reducing bush, PL/TH, 1½” to 1¼” DMS E161 High pressure PVC pipe (Class E), 1.25” DMS E100 Reducer, PL/PL, 2” to 1½” DMS E160 Socket union, 1.25” c/w ‘O’ ring DMS E106 Rubber wall seal, 50 mm DMS E168 Barrel nipple PL/TH, 1.25” DMS E108 (cable duct, 50 mm inlets) Brass swing check valve, 1.25” DMS E191...
  • Page 10: Chamber Depth Limits

    The chamber must be installed less than 300 mm below the finished floor level (FFL) so that it can be serviced safely in accordance with the Construction (Design and Management) Regulations 2015 (CDM). If the inlet inverts to not allow installation within this depth limit, please discuss chamber options with us on 01992 523 523 between 8am and 5pm, Monday to Friday or by email at info@deltamembranes.com before proceeding. Less than 300 mm below FFL < 300 mm The chamber must be installed no greater than 300 mm below FFL. More than 300 mm below FFL > 300 mm The chamber must not be installed at a depth below FFL greater than 300 mm. It cannot be serviced safely in accordance with The Construction (Design and Management) Regulations 2015. Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 11: Installation Guidelines

    Please read these instructions in full before beginning the installation. If you are unsure on any point then contact Delta Membranes on 01992 523 523 between 8am and 5pm, Monday to Friday or by email at info@deltamembranes.com before proceeding.
  • Page 12: Cable Duct Guidance

    4. Installation guidelines Cable duct guidance The cable duct for the Delta Dual 800 Groundwater packaged pumping station should be 50 mm diameter. This can be constructed of low pressure ABS waste pipe or high pressure PVC. A 50 mm rubber wall seal is supplied to connect the cable duct to the chamber. The cable duct can be positioned on any flat face of the chamber neck. Please refer to Section 1.6. 4.4.1 CONSTRUCTING THE CABLE DUCT To allow cables to be easily pulled through the cable duct use sweeping corners instead of tight 90 degree elbows. These can be created by using two 45 degree elbows. It is vital to pull a draw cord through the cable duct as it is being constructed. Pull a draw cord through the cable duct as it is being constructed, ensuring the cord’s loose end cannot...
  • Page 13: Installation Procedure

    4. Installation guidelines Installation procedure Please read these instructions in full, prior to commencement of the installation. If you are unsure on any point then contact Delta Membranes on 01992  523  523 between 8am and 5pm, Monday to Friday or by email at info@deltamembranes.com before proceeding. 1. Select a suitable location for the pumping station. Where possible, installation of a pumping station in a roadway should be avoided due to the need for periodic maintenance of the pumps contained therein. If the location is adjacent to a roadway, the installation method should take into account the imposed loads likely to be transmitted to the chamber by traffic etc. 2. Construct a suitable waterproof reinforced concrete (RC) sump (please refer to Section 4.3 for details). 3. Lift the chamber into the RC sump (please refer to Section 5) and position it such that all connections are correctly aligned. Mark all connections and remove the chamber from the RC sump. 4. Install the rubber seals into the chamber wall for the 50 mm cable duct, 110 mm vent duct, and the inlet(s). The size and number of inlets is project dependent (one 110 mm rubber wall seal is supplied as standard for inlets). All connections should be aligned square to the chamber enabling the seals to remain watertight . ENSURE A DRAW CORD IS PULLED THROUGH THE CABLE DUCT AS THE CABLE DUCT IS BUILT.
  • Page 14 FAILURE TO REMOVE SAND, SILT, RUBBLE AND ALL OTHER DEBRIS FROM THE CHAMBER WILL INVALIDATE THE WARRANTY ON THE PUMPS. 15. Partly refill the chamber with clean water for testing the system upon commissioning, and so that the discharge pipe can be flushed through. 16. Install the pumps and high level alarm float switch and draw these cables through the cable duct. 17. Install the Delta HLA high level alarm. Please refer to the Delta HLA installation guide. 18. Provide suitable electrical connections (refer to wiring diagrams in Section 6). A QUALIFIED ELECTRICIAN MUST CARRY OUT ALL ELECTRICAL CONNECTIONS. 19. Commission the pumping station. If you require a commissioning service please contact Delta Membranes on 01992 523 523 between 8am and 5pm, Monday to Friday or by email at info@deltamembranes.com.. Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 15: Lifting Guide

    • Adhere to all current legislative and training requirements. If you require further advice contact Delta Membranes on 01992 523 523 between 8am and 5pm, Monday to Friday or by email at info@deltamembranes.com before attempting to lift the product. 4-HOOK LIFTING SPREADER BAR SUITABLE FOR THE WIDTHS OF THE LIFTING EYES...
  • Page 16: Wiring Diagrams

    6. Wiring diagrams Wiring diagram with Delta HLA A B C BREAKER SPECIFICATION Description Device type Rating Delta HLA Delta V3/4/6 Pump RCBO, Type C 6 A (V3) or 10 A (V4/6) Delta V3/4/6 Pump RCBO, Type C 6 A (V3) or 10 A (V4/6) Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 17: Wiring Diagram With Delta Ups V3

    6. Wiring diagrams Wiring diagram with Delta UPS V3 A B C BREAKER SPECIFICATION Description Device type Rating Delta HLA Delta V3 Pump RCBO, Type C Delta UPS V3 RCBO, Type C 01992 523 523 info@deltamembranes.com www.deltamembranes.com...
  • Page 18: Wiring Diagram With Delta Ups V4/6

    6. Wiring diagrams Wiring diagram with Delta UPS V4/6 A B C BREAKER SPECIFICATION Description Device type Rating Delta HLA Delta V3/4/6 Pump RCBO, Type C 6 A (V3) or 10 A (V4/6) Delta UPS V4/6 RCBO, Type C 16 A Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 19: Wiring Diagram With Delta Battery Backup

    6. Wiring diagrams Wiring diagram with Delta Battery Backup BREAKER SPECIFICATION Description Device type Rating Delta Battery Backup RCBO, Type C 6 A (V3) or 10 A (V4/6) Delta V3/4/6 Pump RCBO, Type C 6 A (V3) or 10 A (V4/6) 01992 523 523 info@deltamembranes.com www.deltamembranes.com...
  • Page 20: Maintenance

    7. Maintenance Sump pumps must be maintained. We recommend a qualified engineer examines and services equipment every year. Pumps running frequently due to higher water table, water drainage, or weather conditions should be examined more frequently, we recommend every 6 months. Sump pumps, being mechanical devices, may fail if not maintained which could lead to a flooded basement and costly repairs. Regular servicing of sump pumps will increase efficiency and extend the life of the pump. All Delta pump systems should be maintained by one of our Delta Registered Pump Service Providers or installing contractor. 8. Health and safety In order to minimise the risk of ill health or accidents when installing and/or servicing pump chambers, workers must be fully trained, competent and follow the health and safety guidelines below: • Do not work without a risk assessment being in place. • Work in accordance with the control measures identified in the risk assessment. • All personnel must be vaccinated against diseases to which they may be exposed to, i.e. Tetanus, Polio, Hepatitis A&B, etc. • At the time of writing, due to there being no vaccine against leptospirosis/Weil’s disease, where rats may be present, ensure appropriate personal protective equipment (skin protection) is worn and ensure any cuts or abrasions are fully covered. • There should be no eating or drinking during works and only afterwards following a change of clothing and washing. • Ensure electrical power to the pump is turned off/isolated before carrying out installation or maintenance. • A suitable first aid kit must be close to hand. Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 21: Warranty

    Standard Delta Membrane Systems Limited conditions apply. This warranty does not cover defects caused by incorrect installation, installation/installer error, abnormal working conditions, misuse, or neglect. Any defects or malfunctions should be reported to Delta Membrane Systems Limited within 7 days of when the defect becomes apparent. All broken components should be returned to Delta Membrane Systems Limited at customer cost. To make a Warranty Claim, please email pumps@deltamembranes.com. Forms are available from www.deltamembranes.com. In no event shall Delta Membrane Systems Limited be liable for any consequential damage, penalties, loss, or expenses...
  • Page 22: Troubleshooting

    10. Troubleshooting Please ensure the installation process has been completed thoroughly and all steps have been followed correctly. Use the table below to assist with troubleshooting and if problems still occur, please contact Delta Membranes on 01992 523 523 between 8am and 5pm, Monday to Friday or by email at info@deltamembranes.com for more information. Fault Cause ‘O’ rings missing or not installed correctly in unions. Water is leaking from discharge arms. PTFE tape not applied to male irons on discharge arms when attached to pumps. Pump hasn’t got power – check wiring with reference to section 6.0 wiring diagram. Float arm isn’t lifting – check float arm is free moving and not catching on chamber or other pump Pump isn’t running. – make sure pumps are positioned as diagram 38. Float arm not turning on pump – can you hear a click when lifted slowly? If not, call Delta Technical. Gate valve isn’t open or partially closed – turn valve anticlockwise to open. Pump is air locked – make sure there is a level of water to the top of the pumps, remove pump from union and lower back into water, lift float arm to activate pump before reconnecting to discharge arm. The pump is running but is not Discharge pipe is blocked – a drainage company is required. pumping water or is discharging very slowly (taking more than 40 seconds to empty the chamber).
  • Page 23: Ancillaries

    11. Ancillaries Pressure pipe, PVC Class E, 2 m Tank connector 90° elbow PL/PL 1¼” 2” 1¼” 2” 1¼” 2” E100 E120 E110 E130 E101 E121 45° elbow PL/PL Tee-piece PL/PL Coupling (socket) PL/PL 1¼” 2” 1¼” 2” 1¼” 2” E102 E122 E105 E125...
  • Page 24 E195 110mm adaptor Rubber wall seal Solvent cement, WDF-05 1¼” 2” 50 mm 110 mm 160 mm 250 ml E205 E206 E168 E169 E170 E175 PVC cleaning fluid PTFE tape, roll 500 ml 12 mm x 12 m E176 E177 Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 25: Drainage Channel Components

    JETTING PORT 110mm OUTLET END CAPS DRAINAGE CHANNEL CORNER WITHOUT UPSTAND PIECE STRAIGHT CONNECTORS DMS 310 DRAINAGE CONNECTOR DMS 118 CORNER PIECES DMS 182 Straight Connectors for connecting Delta Drainage Connector used for connection Delta “90 degree” Corner Connector with channel (with or without upstand). Also underneath/underside of channel. “Push Out” feature for inspection port. Can known as Delta “in line”. The range of Delta Ideal for continuous waterproofing at be used to join lengths of Delta channels on drainage channel ancillary components level changes. Connects to 40mm pipe both internal and external corner sections. make installation more efficient and enabling drainage channel connection quicker. from below.
  • Page 26: Commissioning Details

    13. Commissioning details Property address Commissioning engineers Customer contact details Contact name Contact telephone Installation details Equipment installed Delta Registered Pump Service Provider Date of commissioning Commissioning engineer Signature of engineer Servicing plans Sump pumps must be maintained. We recommend a qualified engineer examines and services equipment every year. Pumps running frequently due to higher water table, water drainage, or weather conditions should be examined more frequently, we recommend every 6 months. Sump pumps, being mechanical devices, may fail if not maintained which could lead to a flooded basement and costly repairs. Regular servicing of sump pumps will increase efficiency and extend the life of the pump. All Delta Membrane pump systems can be maintained and serviced by our recommended service companies or installing contractor. Commissioning All sump pumps require commissioning. Commissioning provides peace of mind, knowing that the system is installed correctly and in compliance with warranty conditions. All Delta Membrane pump systems can be commissioned by our recommended service companies or installing contractor. Delta Dual 800 Groundwater Packaged Pumping Station DMS_IG_V800G 0123...
  • Page 27 01992 523 523 info@deltamembranes.com www.deltamembranes.com...
  • Page 28 Delta Membrane Systems Ltd, Delta House, Merlin Way, North Weald, Epping, Essex, CM16 6HR. 01992 523 523 info@deltamembranes.com www.deltamembranes.com deltamembranes deltamembranes delta-membrane-systems-ltd deltamembranesystems © 2023 Delta Membrane Systems Ltd. All Rights Reserved. DMS_IG_V800G 0123...

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