MERAWEX ZUP-230V-BM-400S User Manual

Power supplies for fire gates and fire automation systems

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ZUP-230V-BM User manual
MERAWEX Sp. z o.o.
44-122 Gliwice
ul. Toruńska 8
Phone: +48 32 23 99 400
fax +48 32 23 99 409
e-mail:
merawex@merawex.com.pl
www:
http://www.merawex.com.pl
Power supplies for fire gates and fire automation systems
ZUP-230V-BM-400S, ZUP-230V-BM-700S, ZUP-230V-BM-1000S,
ZUP-230V-BM-700M, ZUP-230V-BM-1000M, ZUP-230V-BM-1500L
According to EN 54-4:1997 + AC:1999 + A1:2002 + A2:2006
CNBOP-PIB Certificate of Constancy of Performance No. 1438-CPR-0761

Table of contents

1.
Technical description. .................................................................................................... 2
1.1.
Intended use. ........................................................................................................................... 2
1.2.
Available power supply types. ................................................................................................. 3
1.3.
Technical data. ........................................................................................................................ 4
2.
Construction and principle of operation of the power supply. ......................................... 6
2.1.
Operation in CSP mode for air gates. ..................................................................................... 8
2.2.
Operation in UPS mode. .......................................................................................................... 9
2.3.
EPO circuit breaker ............................................................................................................... 10
3.
Detailed description of the power supply operation .......................................................11
3.1.
CSP mode ............................................................................................................................. 11
3.2.
UPS mode ............................................................................................................................. 13
4.
Description of ZUP-BM board .......................................................................................15
5.
Installation ....................................................................................................................17
5.1.
General notes ........................................................................................................................ 17
5.2.
Connection of mains supply .................................................................................................. 17
5.3.
Connection of 230Vac circuits ............................................................................................... 18
5.4.
Connecting the battery .......................................................................................................... 18
5.5.
Emergency operation with one power source. ...................................................................... 18
5.6.
Connection of control inputs. ................................................................................................. 19
5.7.
First start-up. .......................................................................................................................... 20
5.7.1.
Starting the power supply in the CSP mode. ................................................................. 20
5.8.
Power supply configuration ................................................................................................... 22
6.
Maintenance and service ..............................................................................................24
7.
Additional information ...................................................................................................25
7.1.
Manufacturer's remarks ......................................................................................................... 25
7.2.
Compulsory technical inspection ........................................................................................... 25
7.3.
CE marking ............................................................................................................................ 26
7.4.
Handling of packaging, worn-out products and batteries ...................................................... 26
Doc. No. 0800.00.95-02.1
USER MANUAL
and EN 12101-10:2005 + AC:2007
Declaration of Performance DWU-MX-19
CNBOP-PIB Approval Certificate No. 4300/2021
18.07.2022
Page 1/26

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Summary of Contents for MERAWEX ZUP-230V-BM-400S

  • Page 1: Table Of Contents

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 1/26 MERAWEX Sp. z o.o. 44-122 Gliwice ul. Toruńska 8 Phone: +48 32 23 99 400 fax +48 32 23 99 409 e-mail: merawex@merawex.com.pl www: http://www.merawex.com.pl USER MANUAL Power supplies for fire gates and fire automation systems...
  • Page 2: Technical Description

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 2/26 Warnings ▪ Please read this User Manual carefully before operating the device. ▪ Do not touch the internal parts of the operating device - it may cause electric shock or burns. ▪ Prevent any objects or liquids from entering the device - this may cause electric shocks and damage to the device.
  • Page 3: Available Power Supply Types

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 3/26 Fig.1.b. Dimension and spacing of fixing holes of ZUP-230V-BM power supplies in M and L type cabinets. Power supply housings have hole plugs for cable glands prepared for mechanical removal during mounting: •...
  • Page 4: Technical Data

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 4/26 Available battery capacity *4) Optional equipment 24Vdc Relay Power supply type output module ZUP-230V-BM-400S ZUP-230V-BM-700S 1000 ZUP-230V-BM-1000S ZUP-230V-BM-700M 1000 ZUP-230V-BM-1000M 1500 ZUP-230V-BM-1500L *1) Module used: ZUP-230V-BM-24V *2) Programmable relay module used: ZUP-TR...
  • Page 5 ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 5/26 Note 2. The specified power values for 230V are the determined continuous load power for the table of EN 54-4 (with present mains supply) and for 180s operation for the table of EN 12101-10 for battery energy balance (battery operation, without mains supply).
  • Page 6: Construction And Principle Of Operation Of The Power Supply

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 6/26 Floating operation voltage at 25°C 27.1 V (2.26 V/cell) -48mV/°C (-4mV/°C/cell) Temperature coefficient of the floating operation voltage Low battery indication Disconnecting voltage of discharged battery - during active inverter operation (TA time) 18.9…19.9V - out of the time of active inverter operation 20.4V...
  • Page 7 ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 7/26 In UPS mode, after a mains failure, the receivers are switched to inverter power and operate until the battery reaches end-of-discharge voltage, after which the inverter is switched off. In this mode it is also possible to remotely control the switching on and off of the inverter using the DO input.
  • Page 8: Operation In Csp Mode For Air Gates

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 8/26 DO inputs are received. However, in both cases, 230Vac mains voltage is supplied to the OUT output when mains power is present. Accessory equipment of the ZUP-230V-BM power supply: ZUP-230V-BM-24V - a module enabling to supply external devices which require uninterruptible 24Vdc voltage.
  • Page 9: Operation In Ups Mode

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 9/26 Fig. 3. ZUP-230V-BM connection diagram for CSP mode. DO - Manual opening of the gate. Digital input active by closing the terminals. CIE - signal input from CIE or wire module output. It can be configured as a digital input with wire resistance monitoring.
  • Page 10: Epo Circuit Breaker

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 10/26 Fig. 4. ZUP-230V-BM connection diagram for UPS mode. DO - Signal of resuming or shortening the operation time. Digital input active by closing the terminals. CSO - relay output. In UPS mode, the CSO output is responsible for indication of low battery voltage. This function can be changed to indication of 230V mains power failure.
  • Page 11: Detailed Description Of The Power Supply Operation

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 11/26 3. Detailed description of the power supply operation A table of detailed setting ranges for CSP and UPS mode is provided in 5.8. A description of the time designations used in Figures 5 to 13, together with their values, is presented in the table below.
  • Page 12 ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 12/26 Fig.5 (below) Return of mains power and appearance of fire alarm with 230V mains power present. In the stand-by state ( without fire alarm) the appearance and then the persistence of a stable MAINS supply for a T_MR time causes the power supply to switch to the OUT output.
  • Page 13: Ups Mode

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 13/26 Gate controllers that are able to ignore the short break time (25ms) do not require a reset and restart operation. In this case switching on of the CSO relay is maintained despite a change of the power source.
  • Page 14 ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 14/26 The way the device operates depends on the setting of the switch no. 4 in the CI section defining the operation of the DO input (see 5.8 Power supply configuration). For battery triggered operation (switch in OFF position) it is recommended to use a monostable switch (e.g.
  • Page 15: Description Of Zup-Bm Board

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 15/26 4. Description of ZUP-BM board Fig. 14. View of ZUP-230V-BM board. Description of elements of ZUP-BM board. In the Designation column, the full English words from which the acronyms were derived are entered Designation Function description Connectors on ZUP-BM board...
  • Page 16 ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 16/26 Control and Indicating - the alarm state must last longer than 2s; Equipment the method of operation is described in 5.8 Non-parameterised signal input for manual gate opening in CSP mode and inverter on/off in UPS mode.
  • Page 17: Installation

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 17/26 Mains - lit: mains supply present; - flashing: battery operation (no mains supply) - off: no power supply, battery disconnected Fault indication: - 230V mains power failure, - inverter damage, - high resistance of the battery circuit, FAULT Yellow - low voltage of 22V battery (only during battery charging)
  • Page 18: Connection Of 230Vac Circuits

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 18/26 corresponding terminals of the ZUP power supply. The outer insulation of the cable (tyre) should be removed directly behind the cable clamp. Note: It is absolutely necessary to identify the wire of the mains supply and to connect it properly to the terminal of the ZUP-230V-BM feeder (MAINS 230V connector, L terminal).
  • Page 19: Connection Of Control Inputs

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 19/26 However, it is possible to run the power supply in an emergency when only one power source is present, which will, for example, allow the gate to be operated, but will not ensure that the primary function -of providing a guaranteed power supply is fulfilled.
  • Page 20: First Start-Up

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 20/26 The DO and EPO inputs, unlike the CIE input, are not supervised. They are binary inputs responding to short-circuit and open terminals. Fig.15 Connections for the CIE fire alarm input, DO gate opener button and EPO circuit breaker. 5.7.
  • Page 21 ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 21/26 − Switch on the W-BAT battery switch. Start-up 1. Switching on the mains supply • the green ON diode lights up permanently (power supply operation indication); • a test of 5 LEDs is carried out, the LEDs light up one after the other and then go out, leaving the current operating status indication: flashes green...
  • Page 22: Power Supply Configuration

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 22/26 red --- yellow LEDs that indicate inverter operation:  lights up (indication of the presence of voltage at the inverter output)  lights up (battery powered inverter)  turned off Relay outputs: GEN FLT not excited (fault indication - no power supply) CSO excited after T_CSO time of 12s, which triggers opening of the gate (if the gate controller is connected)
  • Page 23 ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 23/26 230V mains and the battery until the ON diode goes out. In the table below, these particular slide switch positions are enclosed in rectangular brackets [ ]. Description of the SETTINGS switch sliders. Slide control in the OFF position Slide control in the ON position Item...
  • Page 24: Maintenance And Service

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 24/26 Maximum additional resistance Ri max in the battery circuit in mΩ. Battery capacity Power supply type 12Ah 18Ah 22Ah 26Ah 33Ah 45Ah 50...75Ah ZUP-230V-BM-400 ZUP-230V-BM-700 ZUP-230V-BM-1000 ZUP-230V-BM-1500 The following shows the status of the SETTINGS switches for the factory settings and a table describing the functions selected with them.
  • Page 25: Additional Information

    Technical and service issues, as well as those related to periodic inspections, please contact directly the MERAWEX Service Department or a unit authorised by the manufacturer. Note The obligation to carry out regular technical inspections of fire protection equipment results from the ordinance of the Ministry of Internal Affairs and Administration of 7.06.2010 on the fire protection of...
  • Page 26: Ce Marking

    ZUP-230V-BM User manual Doc. No. 0800.00.95-02.1 Page 26/26 7.3. CE marking 1438 MERAWEX Sp. z o.o. ul. Toruńska 8, 44-122 Gliwice, Poland 1438-CPR-0761 EN 54-4:1997 + AC:1999 + A1:2002 + A2:2006, EN 12101-10:2005 + AC:2007 Power supplies for fire gates and fire automation systems.

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