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Installation and Operational Instructions for
®
EAS
-element clutch
Sizes 6 – 14
Please read these Operational Instructions carefully and follow them accordingly!
Ignoring these Instructions may lead to malfunctions or to clutch failure, resulting in damage to other parts.
Contents:
Page 1: - Contents
- Safety and Guideline Signs
- Safety Regulations
Page 2: - Clutch Illustrations
Page 3: - Parts List
- Table 1:
Technical Data and
Screw Tightening Torques
Page 4: - Design
- Function
- Scope of Delivery / State of Delivery
- General Installation Guidelines
- Mounting onto the Shaft
Page 5: - Overload Element Pre-tensioning
Page 6: - Flange Design Type 400._04.0
- Joining the Clutch Components on the
Flange Design Type 400._04.0
Page 7: - Design with Short Bearing-Supported Hub
Type 400._04.5
- Design with Cardan Shaft Connection
Type 400._04.7
®
- EAS
Positive-Locking Design
Type 435._04.5
Page 8: - Torque Adjustment
Page 9: - Re-engagement
- Table 2:
Calculation Factor k
Page 10: - Permitted Shaft Misalignments
- Table 3:
Maximum Permitted
Shaft Misalignments
- Clutch Alignment
Page 11: - Maintenance and Maintenance Intervals
- Disposal
Safety Regulations
These Installation and Operational Instructions (I + O) are part of the clutch delivery.
Please keep them handy and near to the clutch at all times.
It is forbidden to start use of the product until you have ensured that all applicable EU directives, directives for the machine
or system into which the product has been installed have been fulfilled.
At the time these Installation and Operational Instructions go to print, the EAS
specifications and are operationally safe at the time of delivery.
Without a conformity evaluation, this product is not suitable for use in areas where there is a high danger of explosion. This
statement is based on the ATEX directive.
CAUTION
If the EAS
If the relevant standards for safety and / or installation conditions are ignored.
User-implemented Protective Measures
Cover all moving parts to protect against seizure, dust or foreign body impact.
The clutches may not be put into operation without a limit switch unless mayr
otherwise.
To prevent injury or damage, only professionals and specialists should work on the devices, following the
relevant standards and directives. Please read the Installation and Operational Instructions carefully before
installation and initial operation of the device.
11/02/2013 TK/GH/SU
Page 1 of 11
®
-clutches are modified.
These Safety Regulations are user hints only and may not be complete!
Chr. Mayr GmbH + Co. KG
Eichenstraße 1, D-87665 Mauerstetten, Germany
Tel.: +49 8341 804-0, Fax: +49 8341 804-421
www.mayr.com, E-Mail:
Safety and Guideline Signs
CAUTION
Danger of injury to personnel and
damage to machines.
Please Observe!
Guidelines on important points.
According to German notation, decimal points
in this document are represented with a
comma (e.g. 0,5 instead of 0.5).
®
-clutches accord with the known technical
®
has been contacted and has agreed
info@mayr.com
(B.4.3.EN)

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Summary of Contents for Mayr EAS 400 04.7 Series

  • Page 1 Cover all moving parts to protect against seizure, dust or foreign body impact. ®  The clutches may not be put into operation without a limit switch unless mayr has been contacted and has agreed otherwise. To prevent injury or damage, only professionals and specialists should work on the devices, following the relevant standards and directives.
  • Page 2 (B.4.3.EN) Type 400._04.7 Type 400._04.5 Type 400._04.0 11/12 Type 435._04.5 Fig. 1 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 2 of 11 www.mayr.com, E-Mail: info@mayr.com...
  • Page 3: Parts List

    - - - +0,2 15,5 - - - - - - - - - 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 3 of 11 www.mayr.com, E-Mail: info@mayr.com...
  • Page 4: General Installation Guidelines

    (2.2.1) must be re-engaged manually (see section Re- and a screw, screwed into the shaft threaded centre hole). engagement). 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 4 of 11 www.mayr.com, E-Mail:...
  • Page 5 Loctite 243, to the cap screws (Items 3 and 5). Extraction tool Extraction thread Fig. 4 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 5 of 11 www.mayr.com, E-Mail: info@mayr.com...
  • Page 6 Shim rings (7) for bolt pre-tension Air gap “a “ Fig. 6 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 6 of 11 www.mayr.com, E-Mail: info@mayr.com...
  • Page 7 The cardan shaft additional forces are absorbed by the clutch bearing (see Table 1). Fig. 8 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 7 of 11 www.mayr.com, E-Mail:...
  • Page 8 On very high load alternations, high accelerations and irregular operation, please set the adjustment factor higher. 2.3.1 Fig. 10 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 8 of 11 www.mayr.com, E-Mail:...
  • Page 9 Engagement force per overload element [kN]. Ü Ü Number of overload elements Ü Ü Fig. 11 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 9 of 11 www.mayr.com, E-Mail: info@mayr.com...
  • Page 10: Clutch Alignment

    0,09 mm. ΔK Angular misalignment ΔK [%] Axial displacement Fig. 13 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 10 of 11 www.mayr.com, E-Mail: info@mayr.com...
  • Page 11 Table 1. 11/02/2013 TK/GH/SU Chr. Mayr GmbH + Co. KG Eichenstraße 1, D-87665 Mauerstetten, Germany Tel.: +49 8341 804-0, Fax: +49 8341 804-421 Page 11 of 11 www.mayr.com, E-Mail:...