Mayr EAS-smartic 484.XX5 Series Installation And Operational Instructions

Synchronous clutch sizes 01 – 2

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Installation and Operational Instructions for
®
®
s
EAS
-smartic
Sizes 01 - 2
Please read these Operational Instructions carefully and follow them accordingly!
Ignoring these Instructions may lead to malfunctions or to clutch failure, resulting in damage to other parts.
Contents:
Page 1: -
Contents
-
Safety and Guideline Signs
-
Safety Regulations
Page 2: -
Illustrations Type 481._ _5._
-
Illustrations Type 484._ _5._
Page 3: -
Illustrations Type 486._ _5._
Page 4: -
Page 5: -
Table 1: Technical Data
Page 6: -
Table 2: Screws Overview
Page 7: -
-
-
-
Page 8: -
Mounting onto the Shaft on Type 481
Page 9: -
Mounting onto the Shaft on Type 484
Page 10: -
Mounting onto the Shaft on Type 486
Page 11: -
-
Page 12: -
-
-
-
Table 3: Cup Spring Layering and
Torque Ranges
Safety Regulations
These Installation and Operational Instructions (I + O) are part of the clutch delivery.
Please keep them handy and near to the clutch at all times.
It is forbidden to start use of the product until you have ensured that all applicable EU directives and directives for the
machine or system into which the product has been installed have been fulfilled.
At the time these Installation and Operational Instructions go to print, the EAS
technical specifications and are operationally safe at the time of delivery.
Without a conformity evaluation, this product is not suitable for use in areas where there is a high danger of explosion.
This statement is based on the ATEX directive.
CAUTION
If the EAS
If the relevant standards for safety and / or installation conditions are ignored.
User-implemented Protective Measures
Cover all moving parts to protect against seizure, dust or foreign body impact.
The clutch may not be put into operation without a limit switch unless mayr
otherwise.
To prevent injury or damage, only professionals and specialists should work on the devices, following the
relevant standards and directives. Please read the Installation and Operational Instructions carefully before
installation and initial operation of the device.
25/11/2011 TK/NU/SU
Page 1 of 18
ynchronous clutch Type 48_._ _5._
®
®
-smartic
clutches are modified.
These Safety Regulations are user hints only and may not be complete!
Chr. Mayr GmbH + Co. KG
Eichenstraße 1
D-87665 Mauerstetten
Germany
Page 13: -
Page 14: -
-
-
Page 15: -
Page 17: -
Malfunctions / Breakdowns Type 484.
Page 18: -
Safety and Guideline Signs
CAUTION
Danger of injury to personnel and
damage to machines.
Please Observe!
Guidelines on important points.
®
®
-smartic
®
has been contacted and has agreed
Fax: +49 8341 804-421
http://www.mayr.com
E-Mail:
info@mayr.de
clutches accord with the known

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Summary of Contents for Mayr EAS-smartic 484.XX5 Series

  • Page 1: Table Of Contents

    Cover all moving parts to protect against seizure, dust or foreign body impact. ®  The clutch may not be put into operation without a limit switch unless mayr has been contacted and has agreed otherwise. To prevent injury or damage, only professionals and specialists should work on the devices, following the relevant standards and directives.
  • Page 2 16/16.1 design design Fig. 2 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com Page 2 of 18 Germany E-Mail:...
  • Page 3 Sizes 01 to 1 36/36.1 Double-jointed design Fig. 3 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com Page 3 of 18 Germany E-Mail:...
  • Page 4: Parts List

    Hub, large (key design) Hub (key design) Flange The limit switch Item 18 is not included in the standard delivery. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 5 Secure Items 14 and 26 wit Loctite 243. Torques, which put strain on the deep groove ball bearing due to the non-centric axial forces having an effect on the pressure flange. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1...
  • Page 6 DIN EN ISO 4762 DIN EN ISO 4762 DIN EN ISO 4017 10.9 12.9 12.9 10.9 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com Page 6 of 18 Germany E-Mail: info@mayr.de...
  • Page 7: Design

    "b " in max. the pressure flange (3); see Fig. 4 and Table 1 on page 5. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 8  Tighten the clamping screw (2) using a torque wrench to the torque stated in Table 1. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 9 (1 and 16.1). The amount of force required can be reduced by lightly greasing the elastomeric element (15). 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 10 Tighten the clamping screw(s) of the second clutch hub using a torque wrench to the torque stated in Table 1. Fig. 9 Type 486._ _5.8 (Single-jointed design) 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 11: Permitted Shaft Misalignments

    ΔK Axial Angular displacement misalignment Fig. 12 Type 486._ _ 5.8 (single-jointed coupling) 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com Page 11 of 18 Germany E-Mail:...
  • Page 12: Torque Adjustment

    (adjusting nut-side) => 3 \\\ ///// 5. Types 48_.8_5._ require a special pressure flange as well as a special thrust washer. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1...
  • Page 13: Changing The Torque Adjustment Range

    (20) is no longer applicable after alteration! Principally, we recommend that modification and re-calibration of ® the clutch be carried out at the company mayr headquarters, where we can provide a higher torque adjustment accuracy than any customer-side alterations.
  • Page 14: Limit Switch Installation

    Size 01, we generally recommend the use of smaller, contactless limit switches, e.g. M8 x 1 or similar devices. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 15: General Malfunctions / Breakdowns

    ® mayr , or for damage resulting from the use of these products. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 16: Malfunctions / Breakdowns Type 484

    ® mayr , or for damage resulting from the use of these products. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 17 ® mayr , or for damage resulting from the use of these products. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...
  • Page 18: Malfunctions / Breakdowns Type 486

    ® mayr , or for damage resulting from the use of these products. 25/11/2011 TK/NU/SU Chr. Mayr GmbH + Co. KG Tel.: +49 8341 804-0 Eichenstraße 1 Fax: +49 8341 804-421 D-87665 Mauerstetten http://www.mayr.com...

This manual is also suitable for:

Eas-smartic 486.xx5 seriesEas-smartic 481.xx5 series

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