Mayr EAS-Compact 49 Series Installation And Operational Instructions

Overload clutch

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Installation and Operational Instructions for
®
®
EAS
-Compact
Please read these Operational Instructions carefully and follow them accordingly!
Ignoring these Instructions may lead to malfunctions or to clutch failure, resulting in damage to other parts.
Contents:
Page 1: - Contents
- Safety and Guideline Signs
- Safety Regulations
Page 2: - Clutch Illustrations
- Parts List
Page 3: - Technical Data
Page 4: - Design
- State of Delivery
- Function
- Re-engagement
- General Installation Guidelines
- Installation of the Output Elements
Page 5: - Mounting onto the Shaft
- De-installation
- Shaft Installation via Key Connection
- Cup Spring Layering
- Joining Both Clutch Hubs Type 494.-
Page 6: - Permitted Shaft Misalignments Type 494.-
- Coupling Alignment Type 494.-
Page 7: - Torque Adjustment
Page 8: - Limit Switch
- Limit Switch Installation
- Maintenance and Inspection Intervals
- Disposal
Page 9: - Malfunctions / Breakdowns
Page 10: - Malfunctions / Breakdowns
Safety Regulations
These Installation and Operational Instructions (I + O) are part of the clutch delivery.
Please keep them handy and near to the clutch at all times.
It is forbidden to start use of the product until you have ensured that all applicable EU directives and directives for the
machine or system into which the product has been installed have been fulfilled.
At the time these Installation and Operational Instructions go to print, the EAS
specifications and are operationally safe at the time of delivery.
Without a conformity evaluation, this product is not suitable for use in areas where there is a high danger of explosion.
This statement is based on the ATEX directive.
CAUTION
If the EAS
If the relevant standards for safety and / or installation conditions are ignored.
User-implemented Protective Measures
Cover all moving parts to protect against seizure, dust or foreign body impact.
The clutch may not be put into operation without a limit switch unless mayr
otherwise.
To prevent injury or damage, only professionals and specialists should work on the devices, following the
relevant standards and directives. Please read the Installation and Operational Instructions carefully before
installation and initial operation of the device.
05/09/2011 TK/GH/SU
Page 1 of 10
overload clutch,
®
-clutches are modified.
These Safety Regulations are user hints only and may not be complete!
Chr. Mayr GmbH + Co. KG
Eichenstraße 1
87665 Mauerstetten
Germany
Type 49_._ _4._ Sizes 4 and 5
Safety and Guideline Signs
CAUTION
Danger of injury to personnel and
damage to machines.
Please Observe!
Guidelines on important points.
According to German notation, decimal points
in this document are represented with a
comma (e.g. 0,5 instead of 0.5).
(B.4.14.2.GB)
®
-clutches accord with the known technical
®
has been contacted and has agreed
Tel.: 08341 / 804-0
Fax: 08341 / 804-421
http://www.mayr.com
E-Mail:
info@mayr.de

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Summary of Contents for Mayr EAS-Compact 49 Series

  • Page 1 User-implemented Protective Measures Cover all moving parts to protect against seizure, dust or foreign body impact. ® The clutch may not be put into operation without a limit switch unless mayr has been contacted and has agreed otherwise. To prevent injury or damage, only professionals and specialists should work on the devices, following the relevant standards and directives.
  • Page 2: Parts List

    Limit switch The limit switch Item 19 is not included in the standard delivery. Secure the set screws Item 7.1 with Loctite 243. 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com...
  • Page 3: Technical Data

    (Fig. 4, page 4) +0,1 Size [mm] [mm] 160 h5 180 h5 User-side tolerance H7 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com Page 3 of 10 Germany E-Mail:...
  • Page 4 Fig. 4 immediately, as they could stop the clutch Type 490.624.0 functioning (blockage). 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com...
  • Page 5 -side) and/or a set screw (adjusting screw (26), lastic-side, see Fig. 3). Size 4 Size 5 Dimension "Z" (Fig. 3) [mm] 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com Page 5 of 10...
  • Page 6 180° vertically and horizontally Axial Radial Angular displacement misalignment misalignment Fig. 6 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com Page 6 of 10 Germany E-Mail: info@mayr.de...
  • Page 7 Dimension "a" deviations due to construction tolerances or to clutch wear. Facing direction Fig. 8 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com Page 7 of 10...
  • Page 8: Limit Switch Installation

    Non-ferrous metals (Code No. 160118) Seals, O-rings, V-seals, elastomers: Plastic (Code No. 160119) Fig. 11 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com Page 8 of 10...
  • Page 9 Loose connection screws tighten the locking set screw and secure it against self- loosening using sealing lacquer Check the coupling for wear 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com...
  • Page 10 ® mayr , or for damage resulting from the use of these products. 05/09/2011 TK/GH/SU Chr. Mayr GmbH + Co. KG Tel.: 08341 / 804-0 Eichenstraße 1 Fax: 08341 / 804-421 87665 Mauerstetten http://www.mayr.com...

This manual is also suitable for:

Eas-compact 490.5Eas-compact 490.6Eas-compact 490.7

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