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Summary of Contents for Bentone B 45 A2.2 RME
- Page 1 178 134 56-6 P93783 2023-01-25 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 45 A2.2 RME LMO24.255C2E DV 67 C Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\ nedladdning eller scanna or scan QR-code. download eller scan QR-koden.
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Page 3: Table Of Contents
Burner will not start after normal use ........35 8.3 Delayed ignition ................36 Preparing for installation ............16 4.5 Oil distribution ................16 Noise in pump ................36 Electrical connection ..............17 Pump pressure ................37 4.7 Handling and lifting instruktion ..........18 Log of flue gas analysis .............38 Bentone... -
Page 4: General Information
Make sure that the burner is suitable for the application (see Technical • Data). All components must be installed without being bent, twisted or • subjected to mechanical or thermal forces that affect components. 165 105 01-2 2021-12-07 Bentone... - Page 5 When in operation, the burner’s noise level can exceed 85 dBA – use • hearing protection! - Operation: Carry out all stipulated settings, service and inspection work within • the set time. • If the oil burner control has a solid red light, contact your installer. Bentone...
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Page 6: General Requirements Fame/Rme
Annual cleaning and checking for the presence of water in the tank • should be done to avoid corrosion and microorganisms. 165 405 06 2021-12-07 Bentone... -
Page 7: Technical Data
øC Ø B Ø C 240/340 * Min. recommended distance to floor. Burner installation 2.2.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. ø (135) 165 ø (200) 224-260 165 205 67-4 Bentone... -
Page 8: Working Field
Working field 8.6-45.5 kg/h 102-540 kW mbar Do not exceed working field. -1,0 Setting for nozzle assembly and air damper Air settings Nozzle assembly Scale Burner output Bentone... -
Page 9: Technical Specification
Nozzle and pump pressure Due to different furnace geometries and capacities, it is not possible to recommend a nozzle model. Nozzle: 45° Solid/semisolid 60° Solid/semisolid 80° Solid/semisolid Pump pressure: 10 bar (8-25 bar) depending on pump model Bentone... -
Page 10: Nozzle Table
1060 93,70 1111 97,88 1161 101,85 1208 1039 26,00 96,81 1148 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone... - Page 11 1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s (cSt) at a density of 830 kg/m Bentone...
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Page 12: Components
Solenoid valve Stage 2 Nozzle assembly adjustment Ignition electrodes Air intake Air damper Flame detector Switch I-0 Indicator lamp Stage 1 Contactor Safety valve Pump Control box Switch I-II Cover, inspection glass Indicator lamp Stage 2 Ignition transformer Electrical connection Bentone... -
Page 13: Electric Equipment
The cables of the safety system must be separated so that the outgoing signal is not placed in the same cable as the incoming signal. Wiring diagram Brown Blue Green Yellow Gn/Ye Green/Yellow Black Grey White Orange Violet 165 105 98-2 Bentone... -
Page 14: Function
< 1 s < 1 s Ambient temperature -5 - +60°C -20 - +60°C Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone... -
Page 15: Colour Codes
If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone... -
Page 16: Installation
Bleed the oil system. The oil pump/oil preheater may be damaged if • run dry. The vacuum in the suction line should not fall below 0.3 bar during start-up. 165 205 19-3 Bentone... -
Page 17: Electrical Connection
Electrical connection must be done in accordance with the applicable • regulations. Burners must be connected to an all-pole switch. • • Connection must conform to the wiring diagram. Use appropriately sized fuses. • If any electrical connection is used other than that recommended by Enertech, there may be a risk of damage to property and personal injury. Bentone... -
Page 18: Handling And Lifting Instruktion
Handling and lifting instruktion The lifting aid are available as spare parts. 165 105 65-2 Bentone... -
Page 19: Mounting
Connect the burner electrically. Check oil line seals When the burner has been installed and put into operation, the tightness of the various coupling elements should be checked, in case of leakage - retighten the coupling elements. 165 205 68 Bentone... -
Page 20: Proposed Pipe Routing
Proposed pipe routing 5.2.1 Oil distribution systems without transport pump Oil fi lter 5.2.2 Oil distribution systems with transport pump 1 Transport oil pump / Transportoljepump Transport oil fi lter Oil fi lter Overfl ow valve 0.5 – 2.0 bar Bentone... -
Page 21: Example Of Basic Settings
Solenoid valve 2 open, black: 65° Air damper Step 2, red: 80° Insert setting: Selection of output and connection between the different power stages must be selected and adjusted so that the system achieves good functionality. 165 105 63-4 Bentone... -
Page 22: Settings Damper Motor, 2-Stage
Excess air fl ue gases Max % CO % CO Lambda 1.2 15.4 ≈12.5 3 - 5 Solenoid valve High load (black) High load (red) Low load (orange) Closed air damper (blue) Release button 165 205 39-3 2022-10-27 Bentone... -
Page 23: Pump Suntec Dv67C
Two-pipe system Conversion to two-pipe system Remove the metal plug (7) G ¼”, fi t the return plug (8) in the return line (9). Return plug are not included in products with one-pipe system, separately sold. 165 205 69 Bentone... -
Page 24: Function
”O”. Bentone... - Page 25 46 l/h pump capacity at 0 bar applies. system the Q The total resistance of these items is such that it can be disregarded. In the tables no run longer than 100 m is listed, as experience shows this not to be required. Bentone...
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Page 26: Service
Ignition system with fl ame guard 10 years 250,000 cycles UV fl ame sensor 10,000 h Damper motor 500,000 cycles Contactor 10 years 500,000 cycles The burner and its components must be recycled according to applicable regulations. 165 405 07-2 2022-10-04 Bentone... -
Page 27: Combustion Device
Close boiler/hinged fl ange. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 105 99 Bentone... -
Page 28: Air Damper
Fit screws (L) for the mounting plate. Refi t the intake grille. Release the button on the damper motor. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 305 26 Bentone... -
Page 29: Replacement Of Damper Motor, Air
Release the button on the damper motor. Switch on the main power and open the fuel supply. Start burner and check/adjust combustion. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 45 Bentone... -
Page 30: Fan
Replace drive shaft coupling on pump. Refi t coupling, pump and motor, making sure drive shaft is connected correctly at both ends. Switch on the main power and open the fuel supply. When servicing/replacing components that aff ect combustion, fl ue gas analysis and soot test must be carried out following installation. 165 405 32 Bentone... -
Page 31: Replace Oil Pump
Refit the pump, making sure that the drive shaft is correctly connected at both ends. Refit hoses, connection pipes and electrical connection. Switch on the main power and open the fuel supply. Bleed the pump. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 19 Bentone... -
Page 32: Tightness Check Of Solenoid Valves
Disconnect the power supply to solenoid valves Y1, Y2 and Y3. • Provide power to safety solenoid valve Y1S. • Run motor and pump - check that no oil is coming out of the nozzle, • replace solenoid valve if necessary. Use Loctite 5188 on threaded oil pipelines. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 405 23 Bentone... -
Page 33: Vibrations
• Check tightness of fasteners. Check fan wheel for damage and contamination (replace if necessary). • Check motor shaft and bearings. If they are worn, replace the motor. • Use screw to attach the vibration sensor. 165 405 22 Bentone... -
Page 34: Replacement Of Electrical Components
Note the connection of the existing component and disassemble. Fit new component with same connection or with specified alternative connection. Switch on the main power and check the operation of the new component. Start burner and check/adjust combustion. When servicing/replacing components that affect combustion, flue gas analysis and soot test must be carried out following installation. 165 105 11-3 Bentone... -
Page 35: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 36: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter Bentone... -
Page 37: Pump Pressure
Change the oil or the pump‘s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter Bentone... -
Page 38: Log Of Flue Gas Analysis
Log of flue gas analysis Tel. no: Owner Adresss Tel. no: Installation Boiler Type Make Power kW Burner Type Model Serial no. Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C Setting brake disc Setting Air damper Pump pressure... - Page 39 EU Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 40 UK Declaration of conformity Bentone Oil Burners Type: BF 1 ST 133 B 40 B 65 ST 108 ST 146 B 45 B 70 ST 120 B 30 B 55 B 80 This declaration of conformity is issued under the sole responsibility of the manufacturer.
- Page 44 Enertech AB. P.O Box 309, SE-341 26 Ljungby www.bentone.com...
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