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Summary of Contents for Bentone RSA 60
- Page 1 CR00349 178 144 56-3 2021-08-04 Providing sustainable energy solutions worldwide Installation- and maintenance instruction B 45 A2.2R LMO24.255C2E RSA 60 Translation of the original instructions.
- Page 2 1~230V 1,0A 50Hz IP 20 Motor supply MADE IN SWEDEN BY 1. Manualer på övriga språk 1. Manuals in other languages 1. Manualer på andre sprog 2. www.bentone.com\ 2. www.bentone.com\download 2. www.bentone.com\download nedladdning or scan QR-code. eller scan QR-koden. eller scanna QR-koden.
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Page 3: Table Of Contents
Burner will not start ______________________________ 34 Burner will not start after normal use _______________ 34 Delayed ignition _________________________________ 35 Noise in pump __________________________________ 35 Pump pressure _________________________________ 36 9. Log of flue gas analysis _____________________________ 37 10. Oil burners maintenance instructions _______________ 38 Bentone... -
Page 4: Safety Information
• Burner pipes, fan wheels and air dampers may contain sharp edges. • The surface temperature of the burner’s components can exceed 60 °C. • Caution: The burner has moving parts, and there is risk of crushing injuries. 165 105 01 Bentone... - Page 5 - fl ue gas ducts and combustion air ducts are not blocked. - all actuators and control and safety devices are in working order and correctly set. • After commissioning, if a steady red light on the burner control is displayed, contact your installation technician. Bentone...
- Page 6 Delivery check • Make sure everything is delivered and the goods have not been damaged during transit. • If something is wrong with a delivery, report it to the supplier. • Transport damage must be reported to the shipping company. Bentone...
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Page 7: Technical Data
• Water heating generators • Hot air generators (these require LMO 24 255 C2E) 2.1 Dimensions B 45 A2.2R Ø B Ø C 240/340 B 45 * Min. recommended distance to floor. 165 305 37-2 Bentone... -
Page 8: Working Field B 45 A2.2R
8.5-45.5 kg/h 101-540 kW mbar -1,0 2.3 Electric Specification Burner correspond to IP 20 Type Motor Complete Sound burner 450W 230V B 45 230V 4,63 A 50Hz 84 dBA ± 0,5 dBA 50/60Hz 10µF Max operating current, see data plate. Bentone... -
Page 9: Setting Of Brake Plate And Air Flow
Pump pressure 14 bar (8-25 bar) depending on pump model 2.6 Burner installation 2.6.1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange. Combustion device B 45 ø (135) 165 ø (200) 224-270 Bentone... -
Page 10: Nozzle Table
89,36 1060 93,70 1111 97,88 1161 101,85 1208 1039 26,00 96,81 1148 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone... - Page 11 1057 1267 1089 24,00 1254 1078 1297 1116 1341 1153 1382 1188 26,00 1359 1168 1406 1209 1453 1249 1497 1287 The table applies to oil with a viscosity of 4.4 mm /s at a density of 830 kg/m Bentone...
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Page 12: Description
Indicator lamp Stage 1 15. Nozzle Ignition electrodes 10. Switch I-II 16. Pump Gejder 11. Indicator lamp Stage 2 17. Air intake Damper motor 12. Valve Stage 1 18. Air damper Electric box 13. Valve Stage 2 19. Safety valve Ignition transformer Bentone... - Page 13 Bentone...
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Page 14: General Instructions
The system must be fine-tuned at start-up. The temperature in the chimney must be at least 60 °C at 0.5 m down in the chimney to prevent condensation. 165 105 65 Bentone... -
Page 15: Installation
4. Installation 4.1 Handling and lifting instruktion The lifting aid are available as spare parts. Bentone... -
Page 16: Acceptance Inspection
• The connection should be made in accordance with the wiring diagram. • Fuse rating is as required. If any electrical connection is used other than that recommended by Bentone, there may be a danger of damage to property and personal injury. Bentone... -
Page 17: Mount The Burner On The Boiler
Once the burner has been installed and commissioned, the seals of the various coupling elements should be checked (A). When a leak is detected, it is usually suffi cient to tighten the coupling element that is leaking. 165 105 78-2 Bentone... -
Page 18: Setting Damper Motor 2-Stage
90° to increase airfl ow. • Return the control switch to position I (low load) and check the combustion values. Solenoid valve High load (black) High load (red) Low load (orange) Closed air damper (blue) Release button 172 511 14-2 2021-05-03 Bentone... -
Page 19: Examples Of Basic Setting B 45 2.2
These are the default settings and controlling the combustion will take place during operation. Selection of power and connection between the different power stages must be selected and adjusted so that the system achieves good functionality. 165 105 63-3 Bentone... -
Page 20: Setting Values For Nozzle And Air Damper
Recomended exsess air Grade of Oil Excess air flue gases Max. % CO % CO Lambda 1.2 Light oil, B10 heating oil/ 3–5 ≈12,5 15,4 biofuel blend (as defined in DIN V51603-6) Bentone... -
Page 21: Burner Servicing
Close the boiler / spectacle fl ange. nozzles. Turn on the main power. Do not clean. Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. 165 105 99 Bentone... -
Page 22: Servicing Air Dampers
Fit screws (N) for the mounting plate. Insert the burner and tighten the nuts (H). Fit the grille and turn on the mains power. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone... -
Page 23: Replacement Of Damper Motor
Fit the control arm on the damper motor shaft. It is important that the screw is perpendicular to the plane of the shaft. Remove the damper motor as described in the section on servicing the air damper. Turn on the mains power. Check/adjust the combustion. Bentone... -
Page 24: Servicing The Fan
Disconnect the motor’s electrical cable. Remove the motor. Remove the drive shaft and drive coupling from the motor. Disconnect the drive coupling from the pump. Fit the coupling, pump, and motor. Make sure the drive shaft is connected correctly at both ends. Bentone... -
Page 25: Replacement Of Oil Pump
Bleed the pump, start the burner and set the correct oil pressure (refer to technical data for correct output). Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. Bentone... -
Page 26: Vibration
Maximum vibration level are 5,0 mm/s. • Check all bolts and nuts for correct torque. • Check fan wheel for damage and contamination. Change when dirty/ unbalanced. • Check motor bearings. If worn change motor/bearings. Use lid screw hole for sensor mounting. Bentone... -
Page 27: Pump Danfoss Rsa 60
5.7 Pump Danfoss RSA 60 5.7.1 Technical data Viscosity range: 1,3–18,0 mm Pressure range: 14 bar Oil temperature: –10 to +70°C 5.7.2 Components Pressure gauge port G 1 /8” Nozzle port G 1 /8” Suction line G 1/4” Suction line G 1 /4”... - Page 28 5.7.5 Suction pipe tables RSA 60 5.7.5.1 Overhead Tank One-pipe system Height m Line diameters ø 4 mm ø 5 mm 100 100 ø 6 mm 100 100 100 100 100 Two-pipe system Height m Line diameters ø 6 mm ø...
- Page 29 ”P”. This cuts off the oil flow to the nozzle and ensures that the nozzle line is eftectively shut off. Exchange of filter lf the pump is overloaded, i.e. more oil is demanded than One pipe system Two pipe system Bentone...
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Page 30: Replacement Of Electrical Components
Turn on the main power. Check the function of the new component. Start the burner. Check combustion. When servicing/replacing components that affect combustion, an analysis and soot test shall be carried out on the installation. 165 105 11 Bentone... -
Page 31: Oil Burner Control
7. Oil burner control Wiring diagram 165 105 98 Bentone... -
Page 32: Function Lmo14/24
< 1 s < 1 s Ambient temperature -5 - +60°C -20 - +60°C Min detector current required (with fl ame) 45 µA dc 45 µA dc Max perm. detector current (without fl ame) 5.5 µA dc 5.5 µA dc Bentone... -
Page 33: Colour Codes Lmo14/24
If the reset button is instead kept pressed a second time for at least 3 seconds, you can, via an interface, obtain the corresponding information on a computer or flue gas analyser. To return to normal operation: Press the reset button for 1 second. Bentone... -
Page 34: Fault Location
Preheater temperature too low Check preheater function New oil type Adjust the preheater‘s set operating temperature Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. 165 105 09-2 2021-01-21 Bentone... -
Page 35: Delayed Ignition
Check that the oil used has the physical parameters that the burner is rated for. If not, change the oil. Temperature of the oil from the tank is too low, increase the temperature of oil from tank Clean the pump filter 165 105 09-2 2021-01-21/2 Bentone... -
Page 36: Pump Pressure
Pump worn Replace the pump Pump run using impure oil that has worn the Replace pump and install self-cleaning pump out prematurely filter in the oil system Blocked pump filter Check, clean pump filter 165 105 09-2 2021-01-21/3 Bentone... -
Page 37: Log Of Flue Gas Analysis
9. Log of flue gas analysis Owner Adresss Tel. no: Installation Tel. no: Boiler Type Make Power Bentone Burner Serial no. Type Model Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number Flue gas temp. °C... -
Page 38: Oil Burners Maintenance Instructions
10. Oil burners maintenance instructions General information If the burner starts but does not ignite Make an attempt to start the burner. Keep the boiler room clean. Ensure that the boiler room has permanent fresh air intake. Switch off before Never make close repeated start attempts. - Page 44 Enertech AB. P.O Box 309, SE-341 26 Ljungby. www.bentone.com...
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