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EFFECTIVE: February 24, 2023 OWNER’S MANUAL ELECTRIC CHAIN HOIST TEM and TSEM SERIES 500lbs through 1000lbs Capacity Code, Lot and Serial Number This equipment should not be installed, operated, or maintained by any person who has not read and understood all the contents of this manual.
Important Information and Warnings 1.1 Terms and Summary This manual provides important information for personnel involved with the installation, operation, and maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read this manual before installing, operating, or maintaining the product.
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WARNING Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or supporting loads over people. Equipment described herein should not be used in conjunction with other equipment unless necessary and/or required safety devices applicable to the system, crane, or application are installed by the system designer, system manufacturer, crane manufacturer, installer, or user.
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DANGER HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS, AND CONNECTIONS BETWEEN THESE COMPONENTS. Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main switch supplying power to the equipment; as well as lock and tag the main switch in the de-energized position. Refer to ANSI/ASSP Z244.1, “The Control of Hazardous Energy Lockout, Tagout and Alternative Methods”.
1.2 Warning Tags and Labels The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is not attached to your hoist’s pendant cord, order a tag from your dealer and install it. Read and obey all warnings attached to this hoist.
Product Code 2.1.2 TEM and TSEM Models - Harrington TEM series hoists are available in both three phase and single phase power. The TEM model is the 3 phase version and the TSEM model is the 1 phase version. Refer to Nameplate SP to verify the model by referencing the product code and voltage requirements.
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2.1.3 Operating Conditions and Environment Temperature range*: -4° to +104°F (-20° to +40°C) – 3 phase 14° to +104°F (-10° to +40°C) – 1 phase *When operating 32F (0C) or lower, perform lifting and lowering with no load for 1 minute before operation to warm up the hoist.
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Table 2-2.1 Single Phase Hoist Specifications Lifting Motor 1 Phase 60 Hz Load Chain Weight for Rated Current* Weight Diameter MAX Lift Additional Cap. Product (amps) Lifting w/10’ (mm) Available Output One Foot Code (lb) Speed lift (ft) (Hp) of Lift @115 –...
ISO Classification Table 2-5 Hoist classifications as determined by ISO / JIS Service Limit Loading Status* 1600 3200 6300 12500 25000 Light Medium Heavy Ultra Heavy * Loading Status Light (L < 50%): A case where the capacity is rarely applied. Usually the hoist is used with a light load. Medium (50% ≦...
Preoperational Procedures Gearbox 3.1.1 The gearbox is filled with the correct amount of grease at the time of shipment. 3.1.2 Refer to Section 6.2 when replacing the gear grease. Chain WARNING 3.2.1 Never operate the hoist with incorrect, missing, or damaged chain components. Ensure that all chain components are in the correct location and properly installed as shown in Figure 3-1 and 3-2.
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Figure 3-2 Chain Component Arrangement Hook Side *Tightening torque for the hook yoke bolts for 003: 8.4 N-m (6.2 lb-ft) *Tightening torque for the hook yoke bolts for 005: 5.8 N-m (4.3 lb-ft) Canvas Chain Container – When installing the chain container, refer to Figure 3-3 and pass 3.2.2 the Quick Link into the chain container bracket.
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WARNING 3.2.3 Each chain container indicates the diameter and the maximum length of the load chain that can be stored in the container (refer to Figure 3-4). Be sure to check the label before installation. The amount of chain the container must hold is equal to the lift on the hoist. Do NOT use a chain container with a storage capacity less than the lift length on the hoist Figure 3-4 Chain Container Max Lift WARNING...
The lifting systems design WHICH IS THE RESPONSIBILITY OF THE END USER AND/OR OWNER/OPERATOR AND NOT KITO CORPORATION OR ANY OF ITS SUBSIDIARIES INCLUDING BUT NOT LIMITED TO HARRINGTON HOISTS, INC., AND PEERLESS CHAIN COMPANY shall be specified appropriately for the loadings, reasonably foreseeable misuse and be capable of synchronized operation without creating an overload condition.
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WARNING 3.4.5 Note the following points when adjusting the length of the load chain on the load- side (lift adjustment) with the hoist body placed on the ground. 1) Hoist Body Placement Place the hoist body on the floor with the body hook facing down as shown in the Figure 3-7 below.
Electrical Connections and Wiring Diagrams WARNING 3.5.1 If the hoist was supplied without a Power Supply Cable. The installer must use a cULus List power supply cable Type SJ, SJT, SO, SOO, SOOW, ST, STO or of a type at least equally serviceable for the particular application.
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Figure 3-9 Wiring Diagram for 3-Phase TEM...
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Figure 3-10 Wiring Diagram for 3-Phase TEM Direct Control...
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Figure 3-11 Wiring Diagram for Single-Phase TSEM...
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3.5.9 A pendant (pickle) is optional. In a case where an optional pendant is used, the hoist is contolled by a pendant with two push buttons – one for raising and one for lowering. The Power Cable and Pendant Cord are attached to the electric chain hoist at shipping. When it is necessary to replace or remove/replace them, observe the following procedures.
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Figure 3-12 Cable Clamp *Tightening torque for the Pan Head Screws: 1.1 N-m (0.81 lb-ft) Single Phase Three Phase Figure 3-13 Connectors Figure 3-14 Holder Plate Figure 3-15 SSR Board *Tightening torque for the Pan Head Screws: 2.3 N-m (1.7 lb-ft)
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Three Phase Single Phase Figure 3-16 Ferrite Core 3.5.10 Connection to Electrical Power Source - The red, white, and black wires of the Power Supply Cable should be connected to an Electric Power Disconnect Switch or Circuit Breaker. If pendant button depression does not match direction of operation refer to Section 3.6.14.
Initial Inspection and Trial Operation WARNING 3.6.1 Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all other lifting attachments before use. Inspect all load suspension members for damage prior to use and replace or repair all damaged parts. WARNING 3.6.2 If conducting a multi-hoist lift, user should conduct risk assessement and prepare...
Operation Introduction DANGER DO NOT WALK UNDER A SUSPENDED LOAD WARNING HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
NOTICE • Read ANSI/ASME B30.16 and ANSI/ASME B30.10. • Read the hoist manufacturer’s Operating and Maintenance Instructions. • Read all labels attached to equipment. The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30 standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features, but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of activating the hoist’s controls.
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NOT use the hoist in such a way that could result in Take up slack carefully – make sure load is • • shock or impact loads being applied to the hoist. balanced and load-holding action is secure before continuing. NOT use the Emergency Stop Button for ordinary •...
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CAUTION Improper operation of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor or moderate injury, or property damage. To avoid such a potentially hazardous situation THE OPERATOR SHALL: • Maintain a firm footing or be otherwise secured •...
4.3 Hoist Controls 4.3.1 Emergency Stop Button (Optional) – Press the Emergency Stop Button to perform an emergency stop and lock-out of hoist Emergency Stop Button (Optional) motion controls or to reset an error that SSR detected (see Figure 4-1). Turn the 1) Press the Emergency Emergency Stop Button clockwise to Stop Button firmly when...
NOT use a part exceeding its service limit or a part Control hazardous energy in accordance with • • other than genuine part for Harrington/KITO electric ANSI/ASSP Z244.1, “The Control of Hazardous Energy chain hoist Lockout, Tagout and Alternative Methods” and OSHA Regulations.
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CAUTION Improper inspection of a hoist can create a potentially hazardous situation which, if not avoided, could result in minor or moderate injury, or property damage. To avoid such a potentially hazardous situation, THE DESIGNATED PERSON SHALL: Wear protection equipment such as protection goggles and gloves. Otherwise, it may result in an injury due to spilled •...
Inspection Classification 5.2.1 Initial Inspection – prior to initial use, all new, altered, or modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual. 5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into three general classifications based upon the intervals at which inspection should be performed.
Preoperational Inspection 5.3.1 Visual inspections shall be made before the first use of each shift with records not required. Table 5-1 Preoperational Inspection All functional operating and control mechanisms for proper operation and adjustment, maladjustment and unusual sounds. Hooks and latches in accordance with ANSI/ASME B30.10 Load chain in accordance with Section 5.8 Over-travel restraint for proper attachment.
WARNING HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN COMPONENTS. Before performing ANY maintenance on the equipment, de-energize the supply of electricity to the equipment, and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection –...
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Table 5-3 Periodic Inspection Electrical apparatus for signs of pitting or any deterioration of visible controller contacts. Evidence of damage of supporting structure or trolley, if used. Function labels on pendant control stations for legibility. Warning label properly attached to the hoist and legible (see Section 1.2). End connections of load chain.
Occasionally Used Hoists 5.6.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service: Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in Section 5.4. Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.5. ...
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Table 5-4 Hoist Inspection Methods and Criteria Item Method Criteria Action Hooks - Bent Shank or Shank and neck portions of hook should be free of Visual Replace. Neck deformations or gouges. Bearing parts and surfaces should not show Visual, significant wear, and should be free of dirt, grime, Clean/lubricate or Hooks - Swivel Bearing...
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Table 5-4 Hoist Inspection Methods and Criteria Item Method Criteria Action The “P" dimension shall not be greater than maximum value listed in Table 5-7. The “d" Replace. Inspect dimension shall not be less than minimum value Load Chain - Pitch and Load Sheave (and Measure listed in Table 5-7.
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Table 5-4 Hoist Inspection Methods and Criteria Item Method Criteria Action No damage, wear, or deformation. For the Measure, specifications of the canvas chain container, Chain Container bracket Replace. Visual measure the dimension "a" to check that it does not fall under the limit value. Refer to Table 5-9. Grease Leak Visual No leak of gear grease from the packing.
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Table 5-4 Hoist Inspection Methods and Criteria Item Method Criteria Action Single-phase Starting The number of starts shall be less than one million Replace at one Calculation Capacitor times. million times. Pockets of Load Sheave should be free of Load Sheave Visual significant wear.
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Table 5-4 Hoist Inspection Methods and Criteria Item Method Criteria Action Hoist should not emit popping sounds. Operate the Motor should be free of howling noises and free hoist with no from scraping sounds of the Brake. load and listen for Hoist should not have abnormal noises.
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Figure 5-1 Limit Spring Figure 5-2 Pin Stopper Table 5-5 Body Hook & Chain Hook Dimensions “k” Measured When New: Top: _________________________ Bottom: ______________________ Nominal "k" Dimension* "u" Dimension "t" Dimension inch (mm) inch (mm) inch (mm) Standard Discard Standard Discard Standard Discard...
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Table 5-7 Chain Wear Dimensions Table 5-8 Chain Pin Wear Dimensions “P” Dimension “d” Dimension “d” - inch (mm) inch (mm) inch (mm) Standard Discard Standard Discard Standard Discard 2.38 (60.5) 2.45 (62.3) 0.157 (4.0) 0.142 (3.6) 0.197 (5.0) 0.185 (4.7) Table 5-9 Chain Container Bracket Wear Table 5-11 Chain Guide A Wear Dimensions Dimensions...
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Table 5-12 Motor Brake Wear/Gap Dimensions "Gap" Dimension - inch (mm) Standard Discard 0.008 (0.2) 0.016 (0.4) Table 5-13 Load and Idle Sheave Wear Dimensions Load Sheave Idle Sheave “Thickness” - inch (mm) Discard 0.175 (4.0)
Maintenance and Handling WARNING HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN COMPONENTS. Before performing ANY maintenance on the equipment, de-energize the supply of electricity to the equipment, and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection –...
Applied position Load Figure 6-1 Chain Grease Application The chain should be lubricated every 3 months (more frequently for heavier usage or severe conditions). For dusty environments, it is acceptable to substitute a dry lubricant. 6.1.2 Hooks and Suspension Components: Hooks - Bearings should be cleaned and lubricated at least once per year for normal usage.
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NOTICE Dispose of the used grease in accordance with local regulations. 6) Install the load gear to the body. 7) Apply grease to the perimeter of the load gear. Use 30g of ENEOS Epnoc AP (N) 0 grease. (See Figure 6-3) 8) Install the gear 2 assembly to the body.
Figure 6-3 Grease Filling Diagram Figure 6-4 Assembling Diagram *Tightening torque for the Socket Bolts: 8.4 N-m (6.2 lb-ft) Motor Brake 6.3.1 The motor brake on the T(S)EM hoist is not adjustable. 6.3.2 Refer to Section 5.8 and Table 5-12 for Brake Gap/Wear criteria. 6.3.3 When the number of starts reaches one million times, replace the brake.
Be certain that the replacement chain is obtained from Harrington Hoists, Inc/KITO. and is the exact size, grade and construction as the original chain. The new load chain must have an odd number of links so that both its end links have the same orientation. If the load chain is being replaced due to damage or wear out, destroy the old chain to prevent its reuse.
Storage 6.6.1 IMPROPER chain hoist use could result in death or serious injury. To avoid these hazards: ALWAYS store the hoist in a no load condition. ALWAYS wipe off all dirt and water. ALWAYS oil the chain, hook pins and hook latches. ...
Troubleshooting WARNING HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN COMPONENTS. Before performing ANY maintenance on the equipment, de-energize the supply of electricity to the equipment, and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection –...
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It remains turned on all the time during standby and assumes the following indication patterns during an emergency stop or operation (see Figure 7-3). (Unintentional restart feature after power return) Figure 7-3 LED indication during normal operation 7.1.2 Error Codes ...
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7.1.3 List of Error Codes - Table 7-1 lists the typical error codes. If there is an error code found that is unspecified in this table, contact Harrington/KITO product support. Refer to Table 7-2 to troubleshoot these error codes. Table 7-1 Error Codes...
7.1.4 Resetting the Hoist After an Error - If the Electronic Overload Limiter or Electronic Lower-limit Limiter is activated, there are two resetting methods: 1) Turn on and off the Emergency Stop Button to reset the error. 2) Hold down the Upper/Lower Button for 2 seconds or more. When the Electronic Overload Limiter is activated, hold down the Lower Button for 2 ...
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Table 7-2 Troubleshooting Guide Symptom Cause Remedy Faulty SSR Board Replace Controller Cover Assembly. Emergency Stop Turn the Emergency Stop Button clockwise to unlock the Depressed on Push controls and allow hoist operation. Button Pendant Control Measure the coil resistance of each phase. Replace motor Motor burned out frame/stator, shaft/rotor, and any other damaged parts.
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Table 7-2 Troubleshooting Guide Symptom Cause Remedy Hoist overloaded Reduce load to within rated capacity. Determine cause of low voltage and bring to within plus or minus 10% of voltage specified on the motor nameplate. Low voltage in hoist's Supply proper voltage. Check the cable size for adequacy. power supply Hoist will not lift Replace with the proper cable if the cable capacity is...
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Table 7-2 Troubleshooting Guide Symptom Cause Remedy Excessive load Reduce load to within rated capacity of hoist. Excessive duty cycle Reduce frequency of lifts. Wrong voltage or Check voltage and frequency of power supply against the frequency rating on the nameplate on the motor. Motor or brake overheating Brake drags/chatters...
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Figure 7-6 Jumper Pin Position for Emergency Stop (EMS) Figure 7-7 Rectifier Terminals Table 7-3 EM Brake Rectifier Test Meter Leads Expected Result Black Terminal 1(+) Terminals 2(AC),3(AC),4(-) Terminal 2(AC) Terminal 3(AC) Terminal 3(AC) Terminal 2(AC) Terminal 4(-) Terminal 1(+) 0.9V to 1V Terminal 4 (-) Terminals 2(AC) or 3(AC)
Warranty All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and workmanship from date of shipment by Harrington for the following periods: 1 year – Electric and Air Powered Hoists (excluding (N)ER2 Hoists and EQ/SEQ Hoists, Powered Trolleys, Powered Tiger Track Jibs and Gantries, Crane Components, Below the Hook Devices, Spare / Replacement Parts 2 years –...
Parts List When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below). Reminder: Per sections Sections 1.1 and 3.6.6 to aid in ordering Parts and Product Support, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual.
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9.1 Housing and Gearing Parts Gearing Figure 9-1 Housing and Parts Parts Per Figure No. Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Load Sheave Assembly * ER2AS5241 Oil Seal ER2AS9233 Chain Guide A ** ER2AS9331 Spring Pin 9148149 Chain Guide B ER2AS9332 Chain Guide Pin *** ER2AS9387...
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9.1 Housing and Gearing Parts Parts Per Figure No. Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Load gear ER2AL9240 EP2AL9240 ER2AL9240 EP2AL9240 Snap ring 9047135 Ball bearing 9000500 Gear2 assembly ER2AL5223 EP2AL5223 ER2AL5223 EP2AL5223 Ball bearing 9001237 Pinion ER2AS9220 EP2AL9220 ER2AS9220 EP2AL9220 Gear case *...
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9.2 Hook and Chain Parts Figure 9-2 Hook and Chain Parts Parts Per Figure No. Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Body Hook Assembly SA2AL1009 Non-Swivel Body Hook Assembly SA2AL1001 (Optional) Hook Latch L1XA0051071 Chain Hook Complete Set SA2AL1011 SA2AU1011 Hook Latch L1XA0051071...
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9.2 Hook and Chain Parts Parts Per Figure No. Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Flat Head Machine Screw 9096529 Chain Pin SA2AU9035 Top Pin ER2AS9121 Pin Stopper ER2AS9367 Bucket Bracket SA2AL9369 Socket Bolt w/ Spring Washer J1BG2-0401616 Socket Bolt w/ Spring Washer J1BG2-0401212 Cushion Rubber ER2BS9053...
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9.3 Electric Parts Figure 9-3 Electric Parts Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Controller Cover Assembly * SA2AL5104 MBABB0BCA MBABB0BCA MBABB0BYA MBABB0BYA Electromagnetic Brake MBABB0BGA MBABB0BGA MBABB0BCA MBABB0BCA Lead Wire Assembly ER2AS5698 EP2AL5698 ER2AS5698 EP2AL5698 Rectifier ECP93DIAA Pan Head Machine Screw w/ MS556010...
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9.3 Electric Parts Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Toothed Lock Washer 9679708 Back Panel ER2AS9391 Terminal Block 6P ECP1306AH Pan head Machine Screw w/ J1AX2-3000707 Spring Washer & Plain Washer Rubber Sheet EP2AL9394 EP2AL9394 ECP99CP15 ECP99CP15 Capacitor Assembly ECP99CP16...
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9.4 Power Supply and Pendant Parts Figure 9-4 Power Supply and Pendant Parts Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Power Supply Cable 83528 ZPZH31CH1011 83528 ZPZH31CH1011 Assembly Holder Plate A ER2AS9484 Cable Packing C9 E2DDX10A9526 Connector (3M 560) 9012359 9012359 Ferrite Core (KRFC-13)
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9.4 Optinal Power Supply and Pendant Parts *Refer to Figure 9-4 Figure 9-5 Optional Power Supply and Pendant Parts Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist ZPZB31CH1011 ZPZB31CH1011 Power Supply Cable 83515 83515 Assembly w/ Hubbell Plug 83557 83557 9006310...
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9.4 Optinal Power Supply and Pendant Parts Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Control Cable Assembly 83506 w/ Hubbell Socket Hubbell Socket 9006534 Holder plate B ER2AS9485 Cable Packing C12 E2D525125 Warning Tag PB SWJ9013AV Tag Holder E3S787003 Control Cable 18/5P...
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9.4 Optinal Power Supply and Pendant Parts *Refer to Figure 9-4 Figure 9-6 Optional Power Supply and Pendant Parts Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist 7C Cable Assembly 83527 83527 6C Cable Assembly 83519 83519 Cable Packing C12 E2D525125 Power Supply and Control 16/7...
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9.4 Optinal Power Supply and Pendant Parts Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Ferrite Core (MRFC-8) 9017702 9017702 Warning Tag PB SWJ9013AV Tag Holder E3S787003 14 Pin Lead Assembly 83518 Cable Packing C12 E2D525125 Power Supply and Control 16/7 Cable 14 Pin Plug...
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9.5 Nameplates and Warning Labels Figure 9-7 Nameplates and Warning Labels Figure Parts Per Part Name TEM003L TSEM003L TEM005C TSEM005C Hoist Name Plate B 80728 Name Plate D 80729 80730 Warning Label HW ER2CI9806 Warning Label E ER2CS9936 Name Plate SP ER2DHE01S9B6 Sticker SP 8075102...
Serial No(s).:______________________________________________________________________ The undersigned hereby declares, on behalf of Harrington Hoists, Inc., a legal subsidiary of the KITO Corporation (of Nakakoma-gun, Yamanashi, Japan), that the above referenced product, to which this declaration relates complies with the following EC directives and standards.
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Serial No(s).:______________________________________________________________________ The undersigned hereby declares, on behalf of Harrington Hoists, Inc., a legal subsidiary of the KITO Corporation (of Nakakoma-gun, Yamanashi, Japan), that the above referenced product, to which this declaration relates is in conformity with the following articles in the EC Machinery Directive 2006/42/EC: 1.1.2, 1.1.3, 1.1.5, 1.3.1, 1.3.2, 1.3.4, 1.3.7, 1.5.4, 1.5.5, 1.5.8, 1.5.9, 1.5.10, 1.6.1, 1.6.4, 4.1.2.2, 4.1.2.3, 4.1.2.6, 4.1.3,...
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