KITO EDIII Series Original Instruction
  1. Manuals
  2. Brands
  3. KITO Manuals
  4. Chain Hoists
  5. EDIII Series
  6. Original instruction

KITO EDIII Series Original Instruction

Hide thumbs Also See for EDIII Series:
Table of Contents

Advertisement

Quick Links

OM-ED3ZZZ-CEE-01
Original Instruction
OWNER'S (OPERATOR'S) MANUAL
AND SAFETY INSTRUCTIONS
FOR KITO MANUAL CHAIN HOIST
EDIII
SERIES
ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EDIII Series and is the answer not in the manual?

Questions and answers

Related Manuals for KITO EDIII Series

Summary of Contents for KITO EDIII Series

  • Page 1 OM-ED3ZZZ-CEE-01 Original Instruction OWNER’S (OPERATOR’S) MANUAL AND SAFETY INSTRUCTIONS FOR KITO MANUAL CHAIN HOIST EDIII SERIES ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE.

  • Page 2: Table Of Contents

    CONTENTS DEFINITIONS ............................1 INTENDED PURPOSE ..........................1 BEFORE USE ............................1 3.1 Safety summary............................1 3.2 Safety instructions ............................2 3.2.1 Before use ............................2 3.2.2 While operation ..........................2 3.2.3 After operation ..........................3 3.2.4 Maintenance ............................ 3 3.2.5 Others ..............................

  • Page 3: Definitions

    Danger exists when heavy loads are transported, particularly when the equipment is not being used properly or is poorly maintained. Because accidents and serious injury could result, special safety precautions apply to the operation, maintenance and inspection of the KITO electric chain hoist EDIII series. WARNING use a hoist for lifting, supporting or transporting people.

  • Page 4: Safety Instructions

    WLL equal to or more than the load to be lifted whenever you ALWAYS must use two hoists to lift a load. use KITO original load chains marked “KITO”. KIRO shall not be responsible for any claims ALWAYS or damages arising from the use of other chains.

  • Page 5: After Operation

    ALWAYS oil the load chain. ALWAYS have KITO or an authorized dealer adjust the friction clutch. ALWAYS splice, add and weld a load chain for extension. NEVER touch live electrical parts.

  • Page 6: Main Specifications

    Sound power level (dB) 94 (A scale) Remarks: (1) Contact KITO or authorized KITO dealer for information on using the hoist outside the working temperature or humidity range. (2) Noise level were measured at a distance of 1m horizontally from the hoist during normal operation.

  • Page 7: Mechanical Classification (Grade) And Life

    Safety and life for electric chain hoists are guaranteed only when the said equipment is operated in accordance with the prescribed grade. KITO electric chain hoists EDIII series have been designed for grade 1Am in the FEM regulations (FEM 9.511).

  • Page 8: Specifications And Dimensions

    4.3 Specifications and dimensions Single speed type and Dual speed cylinder type Dual speed type Power supply 230V-50Hz Type Single speed type Dual speed type Dual speed cylinder type Model ED06S ED10S ED18S ED16S ED24S ED48S ED06S ED10S ED18S ED16S ED24S ED48S ED06S...

  • Page 9: Special Features

    Built-in bearing assures easy swiveling of bottom hook. In addition, the hook latch adds another safety. (3) Friction clutch This hoist equips with friction clutch mechanism, specially developed by KITO, that causes the motor to idle when over loaded, thus preventing the load from being lifted. Also, the motor turns idly at the lift and lower limits to prevent overwinding.

  • Page 10: Preparation And Cheking Before Use

    5. PREPARATION AND CHEKING BEFORE USE 5.1 Packed contents Before using, make sure the following contents are packed: Hoist unit (containing oil) Chain container (including bolt, nut, and split pin for attaching to hoist unit) available as option. Push button and cord (the dual speed cylinder type is equipped with a curled cord and fastening belt.) Load chain Owner’s (Operator’s) manual and safety instructions.

  • Page 11: Before Using, Prepare And Check The Following Five Items

    0.27 0.35 Drain plug Use of oils other than the specified Kito’s gear oil might not allow full exertion of the built-in friction clutch, which can cause load to drop. To avoid these hazards: use the specified Kito’s oil ALWAYS To avoid oil leak, make sure to firmly fasten drain plug.

  • Page 12: Assembling Push Button Cord And Curled Cord

    Assembly procedure: Attach the chain container to the chain guide ① with socket bolt ② and U-nut ③． Attach the split pin ④ to prevent the U-nut ③ from dropping. Bend pin ends 90° or more. (3) Assembling push button cord and curled cord a.

  • Page 13: Load Chain Lubrication

    ・After the chain lubrication is done, lift and lower without any load to spread the lubricant thoroughly. Please consult with KITO Corporation if any of Load-applying direction lubricants are not allowed at your site.

  • Page 14: Installing Trolley

    5.4 Installing trolley (1) MINI trolley Attachment of adjusting spacers Remove the top hook of the electric chain hoist and fit together adjusting spacers to the trolley with the top yoke. 34 adjusting spacers (3.2mm thickness) and 2 Adjusting Spacer-Bs (1mm) are accompanied. With 32 of Adjusting Spacer as shown in the following table, fix the trolley frames’...

  • Page 15: Installing Trolley To Rail

    (2) Installing trolley to rail WARNING For all trolley suspended electric chain hoists, rail stops must be installed at each end of the rail. Failure to install rail stops will allow the hoist and trolley to fall off the end of the rail and thus cause an accident that could result in injury and/or property damage.

  • Page 16: Operation

    6. OPERATION As soon as pre-usage preparation and checks have been completed, the hoist will be ready for operation. WARNING In shifting operation between lifting up and lowering down under the loaded condition, ensure to avoid the immediate reverse operation before the hoist motor completely stops. If not avoided, it could result in the hoist’s damage.

  • Page 17: Dual Speed Cylinder Type

    DANGER touch live portions of cables, terminals, and terminal screws during adjustment so as not to incur NEVER electric shock. make sure to turn power off before servicing. ALWAYS Open the back lid of the push button switch (as depicted in the next illustration). Turn the volume clockwise to increase speed or counterclockwise to lower it.

  • Page 18: Electric Chain Hoist With Trolley

    WARNING make sure the hook cam is completely locked. ALWAYS dropping or releasing a load could result in death or serious injury. NEVER To avoid this hazard, do not operate the bottom hook release mechanism (hook cam) when the hoist with cylinder-controlled or optional detachable hook is under load. 6.4 Electric chain hoist with trolley To operate the electric chain hoist with trolley, move it horizontally by either pushing the lifted load or the load chain.

  • Page 19: Occasionally Used Hoist

    7.2 Occasionally used hoist (1) A hoist which has been idle for a period one month or more but less than one year shall be given an inspection conforming to the requirements of section 7.4 before it is placed in service. (2) A hoist which has been idle for a period of one year shall be given an inspection conforming to the requirements of section 7.4 before it is placed in service.
  • Page 20 Item Inspection methods Discard limit/criteria Remedy 2. Operation switch (1) Function Operate switch with ･ The bottom hook shall lift and Check power source no load. lower based on push button switch and make sure cord and cylinder switch indications. is connected.
  • Page 21 Item Inspection methods Discard limit/criteria Remedy 4. Hook (1) Deformation Check visually. ･ No deformation from original Replace. shape (at time of purchase). Measure dimension ･ No deformation from original Replace. “e” between two shape (at time of purchase). embossed marks at time of purchase with calipers.
  • Page 22 Item Inspection methods Discard limit/criteria Remedy 5. Chain spring and Cushion rubber (1) Chain spring Check visually. NEVER use deformed chain Replace chain spring deformation spring as illustrated or with a new one if (Option) unspringy one, and make deformed. sure that the size of free chain spring is the minimum of 75mm (130mm) the initial...

  • Page 23: Maintenance

    To change oil, ALWAYS remove both the oil plug and drain plug to drain contaminated oil completely before supplying the specified Kito’s new gear oil. Use of oils other than the specified Kito’s gear oil might not allow full exertion of the friction clutch, which can cause load to drop.

  • Page 24: Mechanical Brake With Friction Clutch

    WARNING disassemble and adjust the mechanical brake with friction clutch. NEVER contact your local KITO dealer in case of malfunction of mechanical brake with friction clutch. ALWAYS 9. CONNECTION DIAGRAM The electric instruments of the controller (contactor and converter) are installed on a panel and contained in the hoist body.

  • Page 25: Single Speed Type

    9.1 Single speed type (1) Standard (without emergency stop device) type Motor output 300W Motor output 600W (WLL 60kg, 100kg, 180kg) (WLL 160kg, 240kg, 480kg) (2) Emergency stop type Motor output 300 W Motor output 600W (WLL 60kg, 100kg, 180kg) (WLL 160kg, 240kg, 480kg)

  • Page 26: Dual Speed Type

    9.2 Dual speed type (1) Standard (without emergency stop device) type Motor output 300 W Motor output 600W (WLL 60kg, 100kg, 180kg) (WLL 160kg, 240kg, 480kg) (2) Emergency stop type Motor output 300W Motor output 600W (WLL 60kg, 100kg, 180kg) (WLL 160kg, 240kg, 480kg)

  • Page 27: Dual Speed Cylinder Type

    9.3 Dual speed cylinder type (1) Standard (without emergency stop device) type Motor output 300W Motor output 600W (WLL 60kg, 100kg, 180kg) (WLL 160kg, 240kg) (2) Emergency stop type Motor output 300W Motor output 600W (WLL 60kg, 100kg, 180kg) (WLL 160kg, 240kg)

  • Page 28: Trouble Shooting And Solutions

    10. TROUBLE SHOOTING AND SOLUTIONS Situation Condition Cause Remedy Both lifting ･ When the push ･ Fuse ･ Motor has been burned ･ Replace motor. and lowering button switch or out due to too much use. ･ Use under rated are not cylinder switch is burned...
  • Page 29 ---------- ･ Improper grounding. ･ Secure correct grounding. Ask your local Kito dealer to repair. Fuses for maintenance For maintenance, a fuse shown in the table is attached in the Nos. Fuse rating WLL (kg) Speed type controller cover (the capacity/ name plate side) as a spare.

  • Page 30: Warranty

    (1) year from the date of purchase of KITO’s Products by “Purchaser” and provided, further, that defective parts or items shall be kept for examination by “KITO” or its authorized agents or returned to KITO’s factory or authorized service center upon request by “KITO”.

  • Page 31: Parts List

    12. PARTS LIST When ordering replacement parts, please specify the following Nell’ordinare le parti di ricambio, si prega di specificare points; sempre i punti seguenti: 1) Hoist and trolley WLL (rated capacity) and speed type 1) La portata nominale del paranco e del carrello e il tipo di (single or dual).
  • Page 32 Exploded views and part names of the electric chain hoist are given in the following. (option) — 30 —...
  • Page 33 Zahl Fig. Ersatzteil Ersatzteilbezeichnung Flaschenzug Nombre Designation de la pièce de pièce palan Núemros Nombre de la pieza de Fig. de pieza montacargas Fig. Ricambio Denominazione del ricambio N° N° paranco Número Fig. Peça Nome da peça N° N° corrente Aantal Naam van onderdeel van afb.
  • Page 34 Nos. WLL (kg) Fig No. Part No. Part Name Hoist E2D1051D Motor complete set for 230V, 50Hz E2D5508D Armature assembly for 230V, 50Hz E2D5507 Stator assembly E2D509 Motor cover E2D506 Motor flange E2D1510 Lid assembly E2D502 Carbon brush Name plate M E2DC802 Name plate M (2) (3)
  • Page 35 Emergency stop type Single speed type Emergency stop type Dual speed type Dual speed cylinder type — 33 —...
  • Page 36 WLL (kg) Nos. Fig No. Part No. Part Name Hoist E2D521 Power supply cable 3C E2D537 Cable holder C E2D524 Cable packing C8 E2D555 Machine screw with spring washer E2D541 Cable clamp E8 E2D551 Machine screw with spring washer E2D541 Cable clamp E8 (Single speed) E2D542 Cable clamp E12 (Dual/Cylinder)
  • Page 37 WLL (kg) Nos. Fig No. Part No. Part Name Hoist E3D046 Cushion rubber E2D044 Stopper collar E2D045 Stopper Snap ring ― ― ― E2D041 Chain pin E2D049 Slotted nut E2D096 Split pin E2D1831 Chain container (3m lift for cylinder type) E2D854 Socket bolt BP E2D853...
  • Page 38 160 & 240kg Single speed 60, 100 & 180kg 160 & 240kg Dual speed and Dual cylinder 60, 100 & 180kg — 36 —...
  • Page 39 WLL (kg) Nos. Fig No. Part No. Part Name Per Hoist E3DC1601 Control panel complete set E3DC1601-C Control panel complete set (2) E2D616 Converter assembly E2D664 Fuse set E2D622 Silicone stack assembly E2D667 Machine screw with spring washer For converter ―...
  • Page 40 Exploded views and part names of the trolley are shown below. Nos. WLL (kg) Fig. Part No. Part Name 250kg Trolley T1H 801 Name plate C T1H 800 Name plate B T1H5102 Track wheel assembly T1H 152 Slotted nut T1H 153 Split pin T1H 115 Socket bolt...
  • Page 41 PARTS LIST (480kg) Exploded views and part names of the electric chain hoist are given in the following. Nos. Part Name Fig. No. Part No. Supplement Hoist E2D-117 Top pin E E2D-118 Shaft stopper E3D-155 Socket bolt with spring washer T7PB-004 Suspender PB PT Connect...
  • Page 42 Nos. Fig No. Part No. Part Name Supplement Hoist E3D-583 Split pin E3D-580 Joint yoke E3D-592 Protection pad E3D-593 Truss head machine screw E3D-594 Washer E3D-595 U nut E1D-041 Chain pin E1D-049 Slotted nut E1D-096 Split pin E3D-1480 Bottom hook complete set E3D-480 Bottom hook assembly E3D-491...
  • Page 43 DECLARATION OF CONFORMITY We, KITO Corporation, 2000 Tsuijiarai, Showa-cho, Nakakoma-gun, Yamanashi-ken, Japan declare under our sole responsibility that the products: Electric chain hoist ED3 for use with or without the relevant serial trolleys in capacity range of 60 kg up to 480 kg to which this declaration relates is in conformity with the following EC directives and standards.
  • Page 44 URL. http://www.kito.co.jp KITO Europe GmbH Heerdter Lohweg 93, D-40549 Düsseldorf, Germany TEL: +49-(0)211-528009-00 FAX: +49-(0)211-528009-59 E-mail: info@kito-europe.eu URL: http://www.kito.net/ KITO corporation Tokyo Head office: SHINJUKU NS Building 9F, 2-4-1, Nishi-Shinjuku, Shinjuku-ku, Tokyo 163-0809, Japan URL: http://www.kito.com/ Head office & Factory:...

This manual is also suitable for:

Ediii ed06sEdiii ed16sEdiii ed24sEdiii ed48sEdiii ed10sEdiii ed18s

Table of Contents