Related Manuals for Sinexcel ROLECEV ULTRACHARGE 160
Summary of Contents for Sinexcel ROLECEV ULTRACHARGE 160
- Page 1 INSTALLATION & OPERATION MANUAL ULTRACHARGE 160 Stocked in Intelligent ultra-rapid EV charging station the UK by...
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Page 2: Product Support
Product Support Amendments Amendment Details Date Number Ver 1, Rev 0 New Document. Jan 2023 Product: UltraCharge 160 DC Charger EVDC2010 – 60kW EVDC2030 – 120kW Models: EVDC2020 – 80kW EVDC2040 – 160kW Document Type: Installation and Operation Manual Document Code: EVUCM-001-V01R0 Language: UK English (Original) -
Page 3: Table Of Contents
Product Support Contents Product Support Safety Safety Advice Within this Manual Disclaimer Equipment Warnings Safety Instructions for Use Safety Instructions for Operation Product Overview Short description Charger Models Product Views Product Characteristics Product Specifications Installation instructions Equipment Dimensions Equipment Installation Requirements Distribution Cables Layout Requirements of Distribution Cables Requirements for Distribution Cables... -
Page 4: Safety
Safety Safety This manual is specifically applicable to the UltraCharge 160 DC Charger and is provided as a guide to its maintenance. IMPORTANT: Engineers must read and understand the content of this manual before installation and/or use of the product. Engineers must be properly qualified and competent to do work on the equipment in accordance with the current legislation applicable in the geographical region of the installation. -
Page 5: Disclaimer
Disclaimer Disclaimer Rolec shall not be liable for personal injury, product damage, failure or defects in scenarios such as but not limited to: Unlicensed maintenance personnel or operators to maintain the product without authorization. The product is not maintained regularly and properly according to the requirements of the maintenance manual. -
Page 6: Equipment Warnings
Equipment Warnings Equipment Warnings Symbol Meaning Description Parts of the system are at High Power during operation. DANGER Direct or indirect contact with these components can be fatal. High voltage area may cause fire or electric shock. The construction of the area and conduits for cables must DANGER comply with national legislation. -
Page 7: Safety Instructions For Use
Safety Instructions for Use Each maintenance shall be recorded, components with a failure shall be identified and, the failure description shall be prepared, and they shall be sent back to the manufacturer for analysis. Do not discard carelessly. Do not change the original design of the product without authorization during maintenance. -
Page 8: Safety Instructions For Operation
Without Sinexcel permission, do not unauthorized modifications to the product or removal of the product. Sinexcel will not be liable for any consequence caused by the violation of the safety operation regulations and design, production, and usage standards. -
Page 9: Product Overview
Product Overview Product Overview Short description The UltraCharge 160 is an integrated DC fast charger that features high efficiency and flexible configured. It supports the charging of two vehicles at the same time at same time and meets the charging demand of larger capacity and high endurance electric vehicles. -
Page 10: Product Characteristics
Product Characteristics Main circuit breaker Inlet hole AC incoming copper bar Grounding bar Figure 2 Internal View Product Characteristics A variety of power configurations from 60kW to 160kW can meet the customized requirements of customers. And more flexible power distribution, the dual connector model can automatically switch the power according to the vehicle demand, which can meet the rapid charging of two vehicles at the same time. -
Page 11: Product Specifications
Product Characteristics Product Specifications Item Parameter Category Input 3P+N+PE Input Voltage AC 380~400V Input Characteristic Frequency 50/60Hz Power Factor 0.99 THDi <5% CCS2 : 200-1000 Vdc Output Voltage CHAdeMO: 200-500Vdc Rated power 60-160kW Output Characteristic CCS2 : 200A Max Current CHAdeMO: 125A &... -
Page 12: Installation Instructions
Installation instructions Installation instructions Equipment Dimensions Figure 3 Outline and Dimension of Charger Figure 4 Hole Size of Charger Base UltraCharge 160 DC Charger EVUCM-001-V01R0 Installation and Operation Manual Page 11 of 29 January 2023... -
Page 13: Equipment Installation Requirements
Installation instructions Equipment Installation Requirements 1. The charger is opened in front, left and right, and the connectors are used from both sides. Space should be reserved around. See Figure 5 for the reserved size; 2. Installation on the foundation of channel steel or concrete; The cable shall be embedded in advance, the reserved length of Ethernet cable should not be less than 4000mm;... -
Page 14: Distribution Cables
Installation instructions Figure 6 Base and Cable Reservation Requirements Distribution Cables Layout Requirements of Distribution Cables 1. The input cable of the system is introduced from the inlet hole at the bottom of the charger, and the cable shall be laid through the cable trench. 2. -
Page 15: Requirements For Distribution Cables
Installation instructions Requirements for Distribution Cables 1. Cable laying shall be free from external force, distortion and damage of insulation layer. It is strictly forbidden to twist, flatten, break the protective layer and wear the protective layer seriously. 3. The protective pipe shall be cleaned before the cable passes through the pipe, and the wire shall not be damaged. -
Page 16: Internal Wiring
Installation instructions Internal Wiring The internal input cables are N, L1, L2, L3, PE, Ctrl and Eth from left to right. The ‘Ctrl’ indicates a control signal cable and the ‘Eth’ indicates a ethernet cable .The cabinet grounding is divided into two parts, one is the grounding bar inside the cabinet, and the other is the grounding of cabinet shell. -
Page 17: Installation
Installation instructions Installation Tools required Claw hammer Cross screwdriver Step ladder Electric drill Insulating gloves Cable clipper Insulation shoes Hydraulic clamp Adjustable wrench Security Hex wrench Craft knife Unpacking the Outer Package of the Cabinet 1. Straighten the metal tabs on the top of the packing material and remove the upper cover plate. - Page 18 Installation instructions 3. Carefully cut the plastic bags wrapped around the cabinet and remove the PE bags and foam. Figure 9 Unpacking 2 4. Remove the four M12 bolts around the base. Figure 10 Unpacking 3 UltraCharge 160 DC Charger EVUCM-001-V01R0 Installation and Operation Manual Page 17 of 29 January 2023...
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Page 19: Foundation Drilling
Installation instructions Foundation Drilling The hole size is shown below: Figure 11 Foundation Preparation 1 1. Drill four mounting holes with a diameter of 16 mm and a depth of 80-85 mm on the cement mounting base. 2. Knock four M12 * 80 expansion bolts into the holes. Figure 12 Foundation Preparation 2 EVUCM-001-V01R0 Installation and Operation Manual UltraCharge 160 DC Charger... -
Page 20: Site The Charger
Installation instructions Site the Charger 1. Use forklift to transport the cabinet to the installation base and use the crane to lift the cabinet. Figure 13 Site Location 1 2. Suspend the cabinet above the cement base, open the front door of the cabinet, and extend the embedded cable from the bottom of the cabinet through the inlet hole. - Page 21 Installation instructions Figure 14 Site Location 2 NOTES: Match the mounting hole of the cabinet base with the hole on the cement base. The inlet cable sealing plate of the cabinet can be removed. To remove the sealing plate, pull the cables into the cabinet through the cable inlet hole, Install the sealing plate and pass the cables through the cable gland Secure the sealing plate to ensure airtightness.
- Page 22 Installation instructions 3. Install M12 * 80 (4 pcs) expansion bolts on the drilled installation holes around the base and tighten the bolts to ensure the cabinet is fixed securely. Figure 16 Site Location 4 4. Install the front and rear sealing plates of the base. Figure 17 Site Location 5 UltraCharge 160 DC Charger EVUCM-001-V01R0 Installation and Operation Manual...
- Page 23 Installation instructions NOTE: Install the front and rear sealing plates in the direction of the arrow, and then install the M6 * 15 screws from the left and right sides. 5. Install the left and right sealing plates. Figure 18 Site Location 6 EVUCM-001-V01R0 Installation and Operation Manual UltraCharge 160 DC Charger Page 22 of 29...
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Page 24: Inspection After Installation
Installation instructions Inspection After Installation Stability After the pedestal is installed, shake the cabinet from different directions. There should be no obvious loosening and shaking. Clean Up Dispose of all transportation and packaging materials in accordance with local regulations. Clean up the sundries inside and around the cabinet, such as small section of cable, binding tape, screw / nut, desiccant, etc. -
Page 25: Operation Interface
Operation Interface Operation Interface Charging Process NOTE: When the charger is in standby mode, the screen is in the energy-saving mode. Before operation, touch the screen with your finger to light up the screen! Standby Interface 1. Select CCS connector or CHAdeMO (JAP) connector according to the socket type of the car. - Page 26 Operation Interface 2. Click next to enter the interface for charging mode selection. 3. Click the payment method you want to enter the next charging operation. UltraCharge 160 DC Charger EVUCM-001-V01R0 Installation and Operation Manual Page 25 of 29 January 2023...
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Page 27: Code Scanning Charging Interface Process
Operation Interface Code Scanning Charging Interface Process 1. Scan the QR to enter the start charging interface. Charging interface 2. Click "End" to end charging and enter the settlement interface. Tip: After charging, click back. If the other charging connector is in charging state, it will jump to the charging interface of the other charging connector, otherwise it will jump to the main interface. -
Page 28: Interface Process Of Pay By Card Charging
Operation Interface Interface Process of Pay by Card Charging 1. Select or enter the precharge amount to enter the card swiping interface. Pay by card according to the interface prompt to Charging enter the charging interface. start interface. Click "End" to end charging and enter Enter the settlement interface after the pay by card... -
Page 29: Password Charging Interface Process
Operation Interface Password charging interface process 1. Enter the password to enter the start charging interface. Charging interface. 2. Click "End" to end charging and enter the pay interface. Tip: click the input box to pop up a small keyboard. Enter the complete password through the keyboard and click OK to verify the password. -
Page 30: Simple Troubleshooting
Simple Troubleshooting Simple Troubleshooting Refer to the maintenance manual for further details. Alarm or Fault Processing Method Check the status of lightning arrested. If the visual Lightning protection failure window of lightning protection is red, it means it is damaged, please replace it. Please check whether the emergency stop button is Emergency stop fault pressed and not pulled out. - Page 32 THIS DOCUMENT CONTAINS INFORMATION THAT IS SUBJECT TO CHANGE WITHOUT NOTICE. The latest version of this publication can be downloaded at https://www.rolecserv.com/downloads-ev-charging Illustrations of the product and user interface are for marketing purposes only. Brand names, logos and trademarks used herein remain the property of their respective owners. This listing of any firm or their logos is not intended to imply any endorsement or direct affiliation with Rolec Services Ltd.
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