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Volvo Penta D4 Operator's Manual
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Volvo Penta D4 Operator's Manual

Volvo Penta D4 Operator's Manual

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laura wagoner
January 29, 2025

WHAT OIL DOES THE D4-320I-G USE

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Summary of Contents for Volvo Penta D4

  • Page 1 Operator's manual D4/D6...
  • Page 2 WARNING! Operating, servicing and maintaining a marine vessel can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm. Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    Maintenance and replacement parts ............20 Excessive strain on a product and components ........21 Volvo Penta EVC system, integrity and modification ......21 Installation and use of Volvo Penta External Helm ......... 22 Environmental care ................. 23 Recording engine data ................23 Certified Engines ..................
  • Page 4 Battery Management System ............... 61 Local Control ..................61 Battery Management display ............... 63 Active Corrosion Protection ..............66 Volvo Penta Interceptor System ............69 Operation ..................... 70 Swim platform Interface ............... 72 Starting ...................... 73 Before Starting ..................73 Starting the Engine ................
  • Page 5 Joystick Inboard calibration ..............133 Drive Straight calibration ............... 135 Technical Data ..................136 Viscosity ....................137 Coolant, Mixing ..................139 Identification Numbers ............... 143 Declaration of Conformity ..............144 Declaration of Conformity ..............144 Index ......................145 47710828 10-2019 © AB VOLVO PENTA...

  • Page 6: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta marine engine, you become part of a worldwide network of dealers and service workshops that assist you with technical advice, service requirements and replacement parts.

  • Page 7: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.

  • Page 8: Daily Checks

    WARNING! Ensure that all machine guards and safety devices are in place and are functional. P0024482 CAUTION! Never use tools or products that show signs of damage. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 9: Fire Safety

    Ensure that the workplace is well ventilated and take the necessary precautions before welding or grinding begins. Always ensure that there is a fire extinguisher close at hand in the work area. P0024470 47710828 10-2019 © AB VOLVO PENTA...
  • Page 10 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 11 Prohibition on use of start spray WARNING! Never use start spray or similar agents to start an engine. This may cause an explosion in the inlet manifold. Risk of personal injury. P0024483 47710828 10-2019 © AB VOLVO PENTA...
  • Page 12 Before any work on the cooling system WARNING! Stop the engine and let it cool before starting work on the cooling system. Hot fluids and hot surfaces can cause burns. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 13 There is a risk that hot oil can spray out. Refueling WARNING! There is always a risk of fire and explosion during refueling. Smoking is forbidden and the engine must be stopped. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 14 Safety Information Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs. P0024477 WARNING! Risk of personal injury.
  • Page 15 If it comes electrolyte to unprotected skin, wash immediately with soap and water. Layout of the battery compartment IMPORTANT: Make sure the battery compartment is designed according to current safety standards. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 16 Cleanliness for sensitive components IMPORTANT: Observe meticulous cleanliness when handling system components. Even minimal amounts of dirt could cause a breakdown. Adjustment of the clutch CAUTION! Clutch adjustments must be carried out with the engine stopped. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 17: Maneuvering

    Instead, try to change the speed, trim or load distribution. If possible, take down or open the cockpit awning. Contact your boat dealer for the best solution for your boat. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 18 • anchor • paddle • flashlights Spare Parts and Tools: • impeller • fuel filters • fuses • tape • hose clamps • engine oil • other tools that may be required 47710828 10-2019 © AB VOLVO PENTA...

  • Page 19: Introduction

    Introduction Check that you heave received the correct operator’s manual before continuing reading. If not, please contact your Volvo Penta dealer. Read the Operator’s Manual carefully and learn to handle the engine, controls and other equipment in a safe manner before you start the engine.

  • Page 20: Warranty

    Introduction Warranty Your new Volvo Penta marine engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. Note that AB Volvo Penta’s liability is limited to the specification in the Warranty Information and Emission Control System Warranty Statement.

  • Page 21: Your New Boat

    Since oil consumption is higher during the running in period, be sure to control the oil level more frequently than normally recommended. See Maintenance for more information. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 22: Fuel, Oils And Coolant

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 23: Excessive Strain On A Product And Components

    Modifying the EVC system or connecting spare parts or systems that do not comply with the quality of genuine Volvo Penta parts may adversely affect the system performance, safety and warranty coverage.

  • Page 24: Installation And Use Of Volvo Penta External Helm

    Volvo Penta External Helm are specified in the External Helm Interface Specification. Volvo Penta EVC system safety is based on manned operations of the vessel according to applicable laws. The safety features of Volvo Penta EVC system are described throughout the Operators Manual.

  • Page 25: Environmental Care

    Introduction Environmental care Environmental care is a core value at Volvo Penta. Energy efficiency and low emissions are among the most important product related aspects and priority focus areas for Volvo Penta business. Several of the global challenges the world faces are directly or indirectly related to power industries and transports.

  • Page 26: Certified Engines

    NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 27: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 28: Instruments And Controls

    Instruments and Controls This chapter describes the instruments, panels and controls Volvo Penta sells for your engine. If you would like to complement your instrumentation, or if your boat is equipped with instruments not described here, we ask that you contact your Volvo Penta dealer.

  • Page 29: E-Key Remote

    Install the screw to secure the cover placement. NOTICE! The e-Key Remote can still be used as a regular key fob even if the battery is discharged, refer to e-Key Panel, page 26. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 30: Control Panels

    Instruments and Controls Control Panels Volvo Penta control panels can be installed in different combinations. The panels all look the same but are configured to handle different functionality. The number of available panels and their function depend on the boat’s functionality setup.

  • Page 31: Cruise Control

    10% difference. Cruise Control Switch on cruise control by pressing the button. Make fine adjustments to the locked engine speed by pressing the + or – buttons to increase or reduce the speed. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 32: Docking Panel

    Backlighting Contrast Press the button to adjust the contrast and the backlighting. Use + and – to increase or reduce the contrast or backlighting. Adjustments affect all screens in the system. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 33: Powertrim Panel

    Go to the information display to obtain information regarding the alarm. Contact a Volvo Penta workshop for a complete readout of all fault messages. For further information on how to handle fault...

  • Page 34: Alarm Monitor

    The digital indicator shows the position of the stern drive in relation to the transom shield. 9 Alarm monitor The alarm monitor gives a visual warning to call attention to any alarms that occur. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 35: Displays

    To see the what faults have been detected, press the OK button. For further information on how to handle fault messages and recommended actions, refer to Fault handling, page 84. Backlighting Display backlighting can be adjusted by pressing the buttons simultaneously. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 36: 4" Display

    Make a habit of protecting the screen by using the protective cover when the boat is not in use. The Volvo Penta 4" screen is controlled using the panel buttons as follows: Return to the previous menu.

  • Page 37: Engine View

    Depending on the functions installed in the boat, the following can be displayed: Engine Speed Engine Hours Engine coolant temperature Battery Voltage Engine oil pressure Engine View Turbo Pressure Exhaust Temperature Transmission Oil Pressure Transmission oil temperature Propeller Rotation Ahead Speed 47710828 10-2019 © AB VOLVO PENTA...
  • Page 38 Trip Distance shows the distance travelled since the latest trip computer reset. • Trip Fuel shows the fuel consumption since the latest trip computer reset. • Trip Hours shows the time travelled since last trip computer reset. Average Fuel 47710828 10-2019 © AB VOLVO PENTA...
  • Page 39 Depending on the functions installed, the following parameters can be displayed: • SOC (State of Charge) • Time to Empty / Time to Full • Voltage • Current • Battery Health 47710828 10-2019 © AB VOLVO PENTA...
  • Page 40 Language Set the system language. Speed Factor If the speedometer is showing incorrect values, it is possible to correct this by adjusting the Speed Factor. Refer to Speed Factor, page 128 for more information. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 41: Warning Manager

    1 Press the Menu button and select Replace Gauge. 2 Navigate to the gauge to be replaced using the buttons and press the button. 3 Select the gauge to replace the former one and press the button. Replace Gauge 47710828 10-2019 © AB VOLVO PENTA...
  • Page 42 Instruments and Controls Restore Default View To revert to the basic display settings, navigate to Restore Default View. 1 Press the Menu button and select Restore Default View. 2 Press the button. Restore Default View 47710828 10-2019 © AB VOLVO PENTA...

  • Page 43: Glass Cockpit Display

    Autopilot lost communication with H... 8:34 Check Auxiliary bus For further information see Fault handling, page 84 8:34 Check Auxiliary bus and Volvo Penta Glass Cockpit manual. 7:15 Check Auxiliary bus 13-JAN-2016 Sorted by Time Back Engage Info...
  • Page 44 SOC (state of charge) • Time to empty / Time to full • Voltage • Current • Battery health 1. Shows engine torque output in percentage of available engine torque, at current engine speed. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 45: Powertrim

    Instruments and Controls Powertrim Your Volvo Penta drive is equipped with a hydraulic trim system, Power Trim, that allows you to adjust the angle of the drive with respect to the transom from the helm station. The angle of the drive effects the boat's passage through the water and other characteristics, e.g.

  • Page 46: Trim Controls

    NOTICE! The individual drive adjustments with the front buttons (2) is only available for installations without Volvo Penta Interceptor System. For information about the Interceptor System, refer to Optional, page 69. Top mount control for twin installation...

  • Page 47: Powertrim Assistant

    The trim instrument shows the drive trim setting. The beach range is marked with an orange zone and the lift range with a red zone. 1 Trim ranges 2 Beach range (orange) 3 Lift range (red) 47710828 10-2019 © AB VOLVO PENTA...

  • Page 48: Maneuvering

    ”bow up” or ”bow down” positions. The stability and steering characteristics of the boat can also vary depending on the sea conditions. Contact your Volvo Penta dealer to correct these tendencies if your boat shows instability an/or self-steering tendencies.
  • Page 49 The highest permitted engine speed when in the Beach range is 1500 rpm. IMPORTANT: Make sure the drive's coolant inlet is never trimmed out of the water when operating in the beach range. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 50: Controls

    Instruments and Controls Controls This section describes the controls Volvo Penta sells for your engine. Contact your dealer if your boat is equipped with controls other than those described here, and you feel uncertain about their function. A single-lever control operates both gearshift and throttle functions with the same lever.

  • Page 51: Side Mounted Lever

    4 TOW MODE Accelerates the boat to a preset rpm. Switch on toe mode by pressing the button. Fine tune the locked engine speed by increasing (+) or reducing (-) engine rpm with button (3). 47710828 10-2019 © AB VOLVO PENTA...
  • Page 52 The neutral interlock prevents acidentally moving the throttle out of neutral. Depress the interlock button to move control out of neutral. The neutral interlock will automatically re-engage when the control handle is returned to the neutral position. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 53: Adjusting The Friction Brake

    3 Adjust the detention by turning the screw (3) with a 2.5 mm hex wrench. Turn the screw clockwise for an increased detent , and counterclockwise to decrease the detent. 4 Replace the cover. P0013443 47710828 10-2019 © AB VOLVO PENTA...

  • Page 54: Joystick

    3 Release the button. The N symbol on the control will light up as confirmation that the gearshift function is disengaged and that the lever will only affect engine revolutions. To exit neutral mode, press the button again. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 55: Optional

    Optional Lowspeed The Volvo Penta Lowspeed function is available for engines with hydraulic transmissions. Boats with powerful engines can have high speeds even at low revolutions; the low speed function reduces speed. N = Neutral position. Transmission is disengaged and engine revolutions are at idle.

  • Page 56: Joystick

    Optional Joystick Volvo Penta Joystick is a control used for docking and maneuvering. Practise using the joystick and its functions in a safe and proper manner. Practise how to operate the boat with both joystick docking and steering functions. CAUTION! The joystick maneuvering works differently depending on if the docking function or steering function is active.
  • Page 57 Optional Volvo Penta Joystick is a control used for docking and maneuvering. Practise using the joystick and its functions in a safe and proper manner. Practise how to operate the boat with both joystick docking and steering functions. CAUTION! The joystick maneuvering works differently depending on if the docking function or steering function is active.
  • Page 58 To slow the boat or reverse its direction, move the joystick in the opposite direction. In order to achieve a diagonal movement, move the joystick diagonally and use the joystick knob to adjust the boat’s direction accordingly. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 59: High Mode

    The boat is maneuvered by moving the joystick forward, aft, abeam, twisting the top of the joystick and combinations of the movements. Depending on installation, the boat’s movement may differ. The pictures shows the boat’s movement for each installation. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 60: Joystick Driving

    To slow the boat or reverse its direction, move the joystick in the opposite direction. Joystick Driving NOTICE! Function Joystick Driving only works together with Volvo Penta autopilot. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 61 Joystick Driving. If the autopilot is put in standby mode manually by means of the STBY button, Joystick Driving is switched off and must be reengaged using the button on the joystick. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 62 NOTICE! Full joystick movement to one side corresponds to full helm. Maneuvering abeam provides a faster response than adjusting the heading by twisting the top of the joystick. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 63: Autopilot

    > Owner’s Manual to see the manual in the display or download the latest manual on www.garmin.com Volvo Penta Autopilot consists of a compass unit and the Glass Cockpit Display. The autopilot adjusts boat steering to hold the boat on a straight course. Several different steering patterns can be set and the autopilot also permits manual steering.

  • Page 64: Remote Disable

    Press REMOTE DISABLE (red LED on the button lights up) for deactivation of remote control. The breakers can still be controlled locally on the BCM. Deactivation/activation is synchronized between all BCMs in the network. Remote disable. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 65: Battery Management Display

    The values form the basis for when specified levels will alert/switch off to prevent total power loss or battery getting damaged or drained. The menu includes settings for Start Aid and Start Aid Level . 47710828 10-2019 © AB VOLVO PENTA...

  • Page 66: Battery Group

    During operations, the number of hours are shown until the battery is empty, and when the battery is charged, the number of hours are shown P0016997 until a fully-charged battery. Pressing again shows: 47710828 10-2019 © AB VOLVO PENTA...
  • Page 67 - Good – good status but the battery will not achieve its full capacity. - Poor – replace the battery. The batteries' status (On/Off) for the driveline is shown with a symbol at the bottom of the Battery Management display = Off. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 68: Active Corrosion Protection

    The sterndrive unit is protected by the secondary system even when ACP is inactive. Set the ACP to normal mode if the boat is move to a more aggressive environment. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 69: Protection Levels

    Should this occur when the system is not set to inactive, seek service for checks. The three lines are also shown for just under one minute when ignition is switched on before current protection level can be shown. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 70: Setting Protection Level

    When ignition is switched on the system is restarted and goes to Normal mode. Settings Menu Navigate to ACP Mode in the settings menu, Settings > My Vessel > ACP Mode. Select ACP level. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 71: Volvo Penta Interceptor System

    Optional Volvo Penta Interceptor System The Volvo Penta interceptor system is a trim system that uses interceptors installed on the transom to act on a boat's running characteristics and provide a safer, more comfortable passage regardless of weather conditions. The IS system affects a boat's running characteristics at speeds of ≈10 knots and above.

  • Page 72: Operation

    Depending on circumstances, in the interceptor view in Glass cockpit, Active Pitch/Active Roll can be switched on/off in systems with active functionality. In the settings it is possible to change sensitivity, depending on preferences. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 73: Screen Display

    Self cleaning is performed whether or not the boat is in use. During prolonged inactivity, e.g. winter lay-ups, self cleaning can be switched off by turning off the circuit breaker or disconnecting power. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 74: Swim Platform Interface

    To be able to control the swim platform when a swim platform interface is connected, all drivelines need to be in ignition ON. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 75: Starting

    Start the engine bay fan, where fitted, and allow it to run for at least four minutes. • Check that there is sufficient fuel for the planned trip. • Lower the stern drive if it is up. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 76: Starting The Engine

    Check the instruments If a fault is registered, it will be shown in the display; please refer to Fault handling, page 84 for further information and recommended actions. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 77: Read The Instruments And Warm The Engine Up

    IMPORTANT: Never race the engine when it is cold. Racing the engine when it is cold can damage the engine components and decrease the engine lifetime. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 78: Operation

    3 Take the indicated actions; see chapter Fault Code Register, page 88. The fault will be stored as long as the fault remains. It will be possible to read out the fault code at an upcoming service. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 79: Maneuvering

    3 Move the control lever to Reverse (R) with a rapid, distinct movement and increase engine speed. IMPORTANT: To avoid water entering the stationary engine via the exhaust pipe, it is important that all engines are running during reverse maneuvers. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 80 Lock or unlock an active helm station by pressing the STATION button (2). The padlock icon (3) lights up when the helm station is locked. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 81: Cruising Speed

    (approximately) the same position. 2 The engine speed levers are in a forward position. The synchronizer is disengaged as soon as the conditions are no longer met or if the engines reach maximum throttle. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 82: Engine Shutdown

    The green lamp in the IGNITION button goes out to indicate the ignition is off. To lock the EVC system, hold the key fob in front of the symbol on the e-Key panel. A flashing red light indicates the system is locked. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 83: Auxiliary Stop

    30 seconds after turning off the ignition. This in order to save engine data to the engine control unit. NOTICE! Depending on the model and setup, there could be more than one switch. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 84: Operation Break

    Laying Up and Launching IMPORTANT: Make sure the boat does not submerge significantly below the static water line when laying up or launching. There is a risk of water entering the engine through the exhaust system. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 85: Trailering Your Boat

    Maintenance, page 111 and Seawater System, Draining, page 113 respectively for more detailed information. Check the charge status of the battery. A poorly- charged battery can freeze and burst. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 86: Fault Handling

    Contact a Volvo Penta workshop for assistance with diagnostic readouts and unresolved faults. NOTICE! The thruster is not a Volvo Penta product. For assistance with faults regarding the thruster, please contact the thruster supplier service center. If needed, contact your Volvo Penta dealer for more information.

  • Page 87: Alarm Display (Optional)

    1 Push OK to acknowledge the alarm. The buzzer will become silent. 2 Read the message. 3 Push OK again and the message will disappear. The alarm must be acknowledged before the engine can be started. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 88: Alarm List

    Thruster fault messages NOTICE! The thruster is not a Volvo Penta product. For assistance with faults regarding the thruster, please contact the thruster supplier service center.

  • Page 89: Fault Tracing

    A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if problems occur which you can not solve by yourself. Read through the safety advice for care and maintenance work in chapter Safety precautions for maintenance and service operations before starting work.

  • Page 90: Fault Code Register

    Depending what display is installed the fault message is shown differently. Contact your Volvo Penta dealer if the fault remains after trying the corrective actions associated with the fault. In contact with dealer, it can be use useful to read out DTC (diagnostic trouble codes) stored in the display. See chapter Displays for more information on how to read out DTC.
  • Page 91 Corrective action: Check if any button has stuck. Use steering wheel or choose alternative station. Check Multilink Possible causes: Limited instrumentation — the control unit has a communication fault. Corrective action: Contact your Volvo Penta workshop. Check transmission Possible cause: •...
  • Page 92 Reset the external stop button. Engine Oil Filter Possible cause: There is an oil pressure difference and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. Engine Oil Level Possible cause: The oil level is too low. NOTICE! If the vessel is tilted sideways the measurement might be inaccurate.

  • Page 93: Primary Battery

    Corrective action: The helm station is automatically restarted. Intake Manifold Temperature Possible cause: Charge air temperature is too high and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. Key Failure Possible cause: A button on the e-Key panel is pressed down.
  • Page 94 Fault Code Register Possible cause: The helm station has lost communication with the steering actuator. Corrective action: Contact a Volvo Penta workshop. Steering Oil High Temp Possible cause: The temperature on the steering oil is to high. Corrective action: Check hydraulic steering oil cooling system. refer to Steering System.

  • Page 95: In Case Of Emergency

    Lift the boat ashore. Check the oil level in the drive. If the oil is gray-colored, water has entered and the drive must be inspected by an authorized Volvo Penta workshop. The same applies if there is damage to the drive.

  • Page 96: Starting Using Auxiliary Batteries

    Do not touch the connections during the start attempt: Risk of arcing. Do not bend over any of the batteries either. 5 Turn off the engine. Remove the start cables in the exact opposite order to their connection. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 97: Emergency Shifting

    EVC system, which is normal as the shift solenoid valves are disconnected. NOTICE! Forward gear is now permanently activated and cannot be disengaged by the control lever. Adjust your speed accordingly! 47710828 10-2019 © AB VOLVO PENTA...

  • Page 98: Emergency Shifting, Drive

    2 Pull out the split pin (1) and lift the adapter (2) from the pin (3). 3 Place a screwdriver or similar tool in the adapter (2) hole and move the control wire horizontally. P0006565 47710828 10-2019 © AB VOLVO PENTA...

  • Page 99: Emergency Steering

    Working with or approaching a running engine is a safety risk. Watch out for rotating components and hot surfaces. NOTICE! For safety reasons, the alignment procedure must be carried out with the gear disengaged. The vessel must not make speed through water. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 100 IMPORTANT: Do not force the crank tool beyond the end position, it could damage the Electrical Rudder Actuator. NOTICE! Do not use the crank tool while rampage. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 101 5 Remove the crank tool. Disconnect the switch by pressing down the lock and at the same time unplug the switch by slowly wiggling it. Screw the plug (6) back on. 6 Reconnect the cable (7) disconnected in step 1. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 102: Emergency Trimming

    Release the button when the trim limit is reached. 2 Press the button again and hold it depressed for more than 5 seconds. The drive starts trimming. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 103: Emergency Start

    4 Press start button or turn key to crank position, the display will show “Crank override, push 5s to start”. Keep start button depressed or key in crank position for at least 5 seconds to activate Start/ Crank override. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 104: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. To retain these qualities and to avoid unnecessary malfunction, preventive maintenance needs to be performed. It is the owner's responsibility to make sure that services are performed at intervals in the Service protocol, in order for the warranty to be valid.

  • Page 105: Maintenance

    Volvo Penta recommend that all servicing with the engine running should be undertaken by an authorized Volvo Penta workshop. The intervals when maintenance items must be carried are indicated in the Maintenance Schedule, page 102.
  • Page 106 Maintenance D4 with reverse gear, starboard Oil filler cap, engine Expansion tank Fuel Filter Auxiliary stop Oil dipstick, engine By-pass filter for engine oil Oil filter Oil dipstick, reverse gear Seawater Pump D4 with reverse gear, port 47710828 10-2019 © AB VOLVO PENTA...
  • Page 107 Maintenance D6 with drive, starboard Oil filler cap, engine Expansion tank Auxiliary stop Oil dipstick, engine By-pass filter for engine oil Oil filter Fuel Filter Seawater Pump Seawater filter D6 with drive, port 47710828 10-2019 © AB VOLVO PENTA...

  • Page 108: Engine, General

    Never direct the jet from a high-pressure washer at seals, rubber hoses or electrical components. Never use the high pressure setting for engine cleaning. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 109: Drive Belt, Check And Change

    If you want longer oil change intervals than stated in the table Technical Data, page 137, the oil change interval can under certain conditions be increased. To see if the engine complies, Volvo Penta oil analysis need to be performed. Contact your Volvo Penta dealer for further information.

  • Page 110: Oil Level, Checking And Topping Up

    1 Fill the oil slowly via the filling hole on the top of the engine. 2 Wait 5 minutes to allow the oil time to reach the sump before checking the level again. 3 Then check the level again. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 111: Fuel System

    Always observe the greatest cleanliness during refueling and work on the fuel system. All work on the injectors of the engine must be carried out by an authorized Volvo Penta workshop. WARNING! Fire hazard. When carrying out work on the fuel system make sure the engine is cold.

  • Page 112: Water In Fuel

    2 Open the bleed screw (1) on the fuel filter about 4 turns. 3 Drain the water and contaminants via the plug in the bottom of the filter. 4 Bleed the fuel system. P0003060 47710828 10-2019 © AB VOLVO PENTA...

  • Page 113: Freshwater System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 114: Coolant Level, Checking And Topping Up

    2 Top the coolant up as necessary. The coolant level shall be between the MAX and MIN marks on the expansion tank. 3 Screw the filler cover on. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 115: Seawater System

    5 Move the hose to stop cock (3). Open stop cock (3) and drain all coolant. Close the stop cock. 6 Refit the drain hose to stop cock (1). 7 Open the sea cock where fitted. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 116: Impeller, Check And Change

    2 Unscrew the cover (1) and remove the sealing plate (2). 3 Lift out the insert (3) and clean it. 4 Replace parts as illustrated. 5 Open the sea cock and check for leaks. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 117: Electrical System

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 118: Electrical Connections

    The circuit breaker cuts the power if the electrical system for the SCU is overloaded. Reset by pressing in the circuit breaker (2). P0010545 Electrical Connections Check that electrical connections are dry, free from oxide, and that they are securely tightened. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 119: Battery

    • Charge the battery regularly. A battery that is kept fully loaded has a maximum service life. The easiest way to check if a battery needs charging is to use a voltmeter. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 120: Replacing Battery

    1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 121: Reverse Gear

    6 Tighten the plug and install the cover. NOTICE! The oil must have a golden brown nuance. If the oil is gray, water has entered the sterndrive. In this case let a Volvo Penta workshop carry out checks on the sterndrive. 23100 DPH-D1 47710828 10-2019 ©...

  • Page 122: Storage

    • For cleaning the engine and transmission, see the next section. • Touch up any paint damage with Volvo Penta original paint or paint of the same quality. • If necessary, cover the engine, air intake and exhaust pipe.

  • Page 123: Calibration And Settings

    The setting must be entered at each helm station. 1 Navigate to Neutral beep in the settings menu. 2 Press to switch the audible signal On or Off. Neutral beep 47710828 10-2019 © AB VOLVO PENTA...

  • Page 124: Information Beep

    P0012516 Trip Reset Depth Alarm Setting the level for the depth alarm on Volvo Penta echo sounders. The setting need only be made at one helm station. 1 Navigate to Depth Alarm in the settings menu.
  • Page 125 Signal fault If the signal from the depth alarm is lost, e.g. if the sensor is not working, a message is displayed stating that the signal has been lost. Depth Alarm / Signal Loss 47710828 10-2019 © AB VOLVO PENTA...

  • Page 126: Display Contrast

    2 Open US or Metric, press and select American or metric units. 3 Navigate to Distance, press and then select kilometers, nautical miles or miles. 4 Press to confirm the selection. Units 47710828 10-2019 © AB VOLVO PENTA...

  • Page 127: Language

    2 Features shows the accessories that are installed. Press to open the submenu. 3 Components shows what hardware components that are installed. Press to open the settings menu. 4 Software shows what software is installed. Press to open the submenu. Components 47710828 10-2019 © AB VOLVO PENTA...

  • Page 128: Pta Calibration

    5 Repeat steps 4 to 5 for Pos 3, Pos 4 and Pos 5. 6 To return to basic settings, select Defaults and press to confirm return to basic settings. P0013204 Trim position being set Engine rpm C Trim angle P0001232 Defaults 47710828 10-2019 © AB VOLVO PENTA...

  • Page 129: Fuel Tank

    3 Fill the fuel tank. Confirm that the fuel tank is full by pressing IMPORTANT: Full Fuel Tank Calibration An authorized Volvo Penta workshop is to carry out Settings for Fuel Tank Volume, Empty Tank Calibration and Fuel Alarm Level. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 130: Speed Factor

    Because the system must contain at least one key, the key used for approval cannot be removed. Check Key e-Key 1 e-Key 2 5 The removal of a key is confirmed on the display. e-Key 3 e-Key 4 P0016500 47710828 10-2019 © AB VOLVO PENTA...
  • Page 131 Select A/V, Gauges, Controls > Choose one of the available gauges views > Menu > Trip Reset and follow the instructions on the display to zero the trip information. Glass Cockpit, Fuel Tank Go to My Vessel > Fuel Tank 47710828 10-2019 © AB VOLVO PENTA...
  • Page 132 Empty Tank 4 Multipoint Fuel Tank Volume Select a calibration and OK to begin the wizard in question and then follow the instructions on the display. Back Engage Waypoints Home Info Meny Mark GARMIN P0022495 47710828 10-2019 © AB VOLVO PENTA...
  • Page 133 • Delete key Key is required as turned off for at least 15 • Identify e-Key authorization for future seconds to confirm the Hold the new e-Key in e-Key Management. calibration. front of the Start/Stop panel. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 134: Joystick

    Hold the joystick firmly in position. Calibration can only be carried out at a helm station that is equipped with both a joystick and a control panel. Calibration need only be done in one direction, port or starboard. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 135: Joystick Inboard Calibration

    Joystick until confirmation in step centered and push DOCKING. 9. Compensate boat movements with the Joystick by 10. The boat must move straight abeam. rotating knob and moving it forward-backward. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 136 5 seconds calibration: Repeat step confirm completed before confirming: push 8 –11. (or finish the calibration. Ignition must be DOCKING calibration by pushing turned off for at least 15 DOCKING.) seconds to confirm the calibration. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 137: Drive Straight Calibration

    Start screen.. Steering. engines to perform Drive Straight Calibration 7. Press THROTTLE 8. Ignition must be ONLY to confirm rudder turned off for at least 15 position. seconds to confirm the calibration. 47710828 10-2019 © AB VOLVO PENTA...

  • Page 138: Technical Data

    267 (363) D6-370A D6-370-F 272 (370) 261 (355) D6-400A D6-400-F 294 (400) 281 (382) D6-435I D6-435I-F 320 (435) 310 (422) D6-435I WJ D6-435I-WJ-F 320 (435) 1) According to ISO 8665 2) According to ISO 8665 47710828 10-2019 © AB VOLVO PENTA...

  • Page 139: Oil Recommendations

    Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. * SAE 5W/30 refers to synthetic or semi-synthetic oils. Compressor, oil Oil volume Volvo Penta, part no. 1141641 0.1 liters (0.2 US pint) 47710828 10-2019 © AB VOLVO PENTA...

  • Page 140: Cooling System

    Sufficient fuel lubricity is essential to protect the fuel injection system against excessive wear. Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels.

  • Page 141: Coolant, Mixing

    Technical Data Volume Fresh water system volume (ca) D4: 13 litre (3.4 US gal) D6: 16.5 litre (4.4 US gal) Thermostat The thermostats begins opening/fully open 82°C / 92°C (179.6°F / 197.6°F) Coolant, Mixing WARNING! All coolant is hazardous and harmful to the environment.
  • Page 142 Battery electrolyte density at +25°C: Fully charged battery 1,28 g/cm 1,28 g/cm (1,24 g/cm (1,24 g/cm Battery recharged at 1,24 g/cm 1,24 g/cm (1,20 g/cm (1,20 g/cm 1) Applies to batteries with tropical acid. 47710828 10-2019 © AB VOLVO PENTA...
  • Page 143 Reverse gear (excluding oil cooler) Type designation HS68A Oil capacity 4.0 liters (1.0 US gal) Oil quality ATF (Dexron II, III) Type designation HS85AE Oil capacity 5.5 liters (1.5 US gal) Oil quality ATF (Dexron II, III) 47710828 10-2019 © AB VOLVO PENTA...
  • Page 144 AB Volvo Penta accepts no responsibility or liability for any damage or cost arising due to use of other oils then recommended.

  • Page 145: Identification Numbers

    Product number (11) ........Product designation (12): ........Serial number (13): ........A Engine Plate B Engine and transmission decal C Reverse gear Plate D Drive Plate E Shield Plate F Electrical rudder actuator Plate P0022946 47710828 10-2019 © AB VOLVO PENTA...

  • Page 146: Declaration Of Conformity

    Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 2013/53/EU D4, D6 Engine manufacturer AB Volvo Penta, Gropegårdsgatan, 405 08 Göteborg, Sweden Body for sound emission assessment Body for exhaust emission assessment International Marine Certification Institute...

  • Page 147: Index

    Impeller, Check and Change........114 Alarm List..............86 Information beep............. 122 Alarms............... 76 Information Display............33 Autopilot..............61 Installation and use of Volvo Penta External Helm... 22 Auxiliary stop............. 81 Joystick............52, 54, 132 Battery..............117 Joystick Driving............58 Battery Management display........63 Joystick for Docking..........54 Battery Management System........
  • Page 148 Trim Controls.............44 Trim Instruments............45 Trim Ranges..............43 Viscosity..............137 Volvo Penta Action Service........25 Volvo Penta Dealer Network........25 Volvo Penta EVC system, integrity and modification 21 Volvo Penta Interceptor System........69 Warranty..............18 Water in Fuel............110 Your New Boat............19...
  • Page 149 ‫من الممكن طلب دليل المشغل بلغة أخرى مجا ن ً ا عبر اإلنترنت لفترة تصل إلى 21 شهر ً ا‬ .‫من بعد التسليم‬ /http:// manual.volvopenta.com/coupon Volvo Penta ‫إذا كان الوصول إلى اإلنترنت غير متاح، فالرجاء االتصال بوكيل‬ © 2019 AB VOLVO PENTA Volvo reserves the right to make changes.
  • Page 150 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

This manual is also suitable for:

D6