ATD Tools ATD-8401 Instruction Manual

ATD Tools ATD-8401 Instruction Manual

40 lbs. pressure blaster

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ATD-8401
40 LBS. PRESSURE BLASTER
INSTRUCTION MANUAL
ATD abrasive blasting equipment is designed for cleaning and removing rust, scale, paint and
dirt. It is the ideal method for stripping, polishing and etching projects. This equipment can
be used with abrasive powders and liquids. This model is equipped with the standard use
ceramic nozzle.
SAFETY WARNING & CAUTIONS:
WARNING:
Airborne dust: This is one of the most serious hazards associated with blasting
operations. When evaluating this hazard, it's important to consider the concentration of dust and the
size of particles. Larger particles, considered "nuisance" dust, are normally filtered out in the nose
and throat. Smaller particles (10 microns or smaller) can bypass the lung's filtering system and
penetrate deep into the respiratory system, where they may cause serious damage. Safeguards are
needed when smaller particles are present in the working environment.
Metal dust, in addition to the abrasive being used, contributes to the generation of airborne dust.
Metals such as lead, cadmium, and manganese, can be extremely toxic when inhaled. Many
existing paints have a lead base. Regulations require special handling, trained personnel, and
medical monitoring when lead is present. If in doubt, check it out. Don't guess.
Silica sand: This product is a potentially serious health hazard and should NOT be used as an
abrasive. If silica containing (quartz) materials are selected for any reason, workers must wear a
positive pressure or pressure demand respirator with an assigned protection factor (APF) of either
1000 or 2000. Silica must be contained and disposed of properly. Even if a wet blasting method is
selected, silica that is allowed to migrate by either wind or water, will eventually become an airborne
contaminant.
Air supply: Air-supplied respirators must be used (1) when working inside of blast cleaning rooms,
(2) when using portable units in areas without enclosure, and (3) under any circumstances where
the operator is not physically separated from the abrasive material by an exhausted enclosure. If
airline respirators and compressors are used, make sure the intake hose is placed in an area that
provides clean air. An attendant should be in the area at all times, monitoring breathing air and
assuring the blaster's safety.
Additional personal protective equipment: Blasting operations create high noise levels, so
hearing protection is a must--for both the operator and nearby workers! Operators should also use
heavy canvas or leather gloves, aprons, or leggings when appropriate, as well as safety shoes.
Handling and storing abrasives: Dust is nearly always created at any point where abrasives are
transferred, whether by hand or shovel. Therefore, all points of transfer must be properly exhausted
and workers who handle abrasives manually should wear particulate filter respirators.

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Summary of Contents for ATD Tools ATD-8401

  • Page 1 ATD-8401 40 LBS. PRESSURE BLASTER INSTRUCTION MANUAL ATD abrasive blasting equipment is designed for cleaning and removing rust, scale, paint and dirt. It is the ideal method for stripping, polishing and etching projects. This equipment can be used with abrasive powders and liquids. This model is equipped with the standard use ceramic nozzle.
  • Page 2 WARNING: When using pneumatic equipment, basic safety precautions should always be followed to reduce the risk of personal injury and hazards due to over pressurization. WARNING:   Some dust created by abrasive blasting, grinding, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
  • Page 3 Make sure the air pressure adjustment is set at “0 PSI” and the shut off valve is in the off position when not in use and before attaching the air compressor. Do not operate the unit when tired or under the influence of alcohol or drugs. Before using check for alignment and binding of moving parts, any broken parts or mounting fixtures and any other conditions that may affect proper operation.
  • Page 4 4. Attach the other wheel (#16) to the axle (#25) using the remaining cotter pin (#14). 5. Slide the handle bar (#6) onto the left leg (#7) and the right leg (#17) and secure it with two self-tapping screws. 6. Slide the two end caps (#18) over the ends of the legs (# 7 & # 17) Abrasive Metering Valve and Abrasive Gun Assembly (Refer to Fig 2): 1.
  • Page 5 Air Pressure Adjuster and Safety Valve Assembly (Refer to Fig 3): Use PTFE tape on all air fitting threads. 1. Attach the connector (#8) to one of the side inlets of the air pressure adjuster (#9). Attach the intake manifold (#12) to the other side of the nipple connector (#11). Make sure the pressure gauge on the air pressure adjuster and the front inlet of the intake manifold face the same direction, as in figure 3.
  • Page 6: Operation

    OPERATION: WARNING: Always wear your hood, dust mask and heavy-duty canvas gloves when operating. 1. Close the abrasive metering valve (#26), pour about 25 lbs of abrasive medium into the tank. Then close the tank filler cap (#4) securely, assuring that o-ring (#3) is in place. 2.
  • Page 7: Maintenance

    AIR/ABRASIVE SUPPLY REQUIREMENTS Hose ID Hose Length Nozzle ID Compressor HP CFM @125PSI ABRASIVE USE PER HOUR 3/8” 50ft 0.076” 30lbs 3/8” 25ft 0.098” 80lbs 1/2” 50ft 0.118” 120lbs 1/2” 25ft 0.132” 150lbs We recommend that air pressure in the range of 65-125PSI will provide the best results MAINTENANCE: 1.
  • Page 8: Safety And Health Considerations

    2. The abrasive hose needs replacing when its side walls develop leaks or show blisters in the surface. Do not use if any of these problem are present. SPECIFICATIONS: Model: ATD-8401 Tank Volume: 5 Gallon Hose Length: 8 Feet...
  • Page 9: Troubleshooting

    TROUBLESHOOTING PROBLEM REMEDY Surging of blast flow? Air pressure too low See “Lack of Air” Too much media Adjust media valve Excessive media consumption? Media valve open too far Close slightly Air pressure too low Check pressure gauge Clogging and plugging of blast flow? Debris in media Purge &...
  • Page 11 ITEM# ORDERING PART# PART DESCRIPTION PRT8401-01 HOOD PRT8401-02 SCREW PRT8401-03 O-RING PRT8401-04 TANK FILLER CAP PRT8401-05 SAFETY VALVE PRT8401-06 HANDLE BAR PRT8401-07 LEFT LEG PRT8401-08 CONNECTOR PRT8401-09 AIR PRESSURE ADJUSTER PRT8401-10 JOINT PIPE PRT8401-11 NIPPLE CONNECTOR PRT8401-12 INTAKE MANIFOLD PRT8401-13 ELBOW CONNECTOR PRT8401-14 COTTER PIN...

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