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Summary of Contents for TLV DC5S
- Page 1 Instruction Manual Cyclone Separator Trap for Steam Model: DC5S 172-65204M-04 Publication date 13 January 2023 Copyright © 2023 TLV CO., LTD.
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Page 2: Table Of Contents
Table of Contents Introduction ..........................3 Safety Considerations ......................4 Specifications ........................... 6 Configuration ..........................7 Installation ..........................8 Maintenance ..........................9 Disassembly/Reassembly ...................... 10 Troubleshooting ........................13 TLV EXPRESS LIMITED WARRANTY ................... 14 Service ........................... 16... -
Page 3: Introduction
Introduction Thank you for purchasing the TLV cyclone separator trap for steam. This product has been thoroughly inspected before being shipped from the factory. When the product is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary. Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly. -
Page 4: Safety Considerations
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 5 Caution When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage.
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Page 6: Specifications
Specifications Warning DO NOT use for toxic, flammable or otherwise hazardous fluids. This product is a separator trap for steam that separates and discharges condensate from steam piping systems. Use only for steam and/or steam condensate. This product is for intended use only. Improper use may result in such hazards as damage to the product or malfunctions that may lead to serious accidents. -
Page 7: Configuration
Configuration Part Name Part Name Body Guide Pin Separator Body Body Gasket Trap Cover Wave Spring Float Cover Screen Separator Trap Cover Bolt Trap Valve Seat Lower Plug Valve Seat Gasket Nameplate Bushing Upper Plug (Option) Trap Cover Gasket Separator Outlet Float Steam Trap Outlet... -
Page 8: Installation
7. Open the inlet and outlet valves and check to make sure that the product functions properly. If there is a problem, determine the cause using the “Troubleshooting” section in this manual Tolerance Angle for Installation: 10° Make sure the product is installed with the raised TLV lettering on the body horizontal. -
Page 9: Maintenance
Maintenance Caution Take measures to prevent people from coming into direct contact with product outlets. Failure to do so may result in burns or other injury from the discharge of fluids. Be sure to use only the recommended components when repairing the product, and NEVER attempt to modify the product in any way. -
Page 10: Disassembly/Reassembly
Disassembly/Reassembly Warning NEVER apply direct heat to the float. The float may explode due to increased internal pressure, causing accidents leading to serious injury or damage to property and equipment. Caution When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature. - Page 11 Separating/Reattaching Body and Separator Body Part Name & No. During Disassembly During Reassembly Body Bolt 18 Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Separator Body 2 Pull down and out from the body, being Make sure there are no pieces of the careful not to let the separator and old gasket left on the sealing surfaces...
- Page 12 Exploded View Part Name Part Name Body Float Separator Body Guide Pin Trap Cover Body Gasket Float Cover Wave Spring Separator Screen Trap Valve Seat Trap Cover Bolt Valve Seat Gasket Lower Plug Bushing Nameplate Trap Cover Gasket Upper Plug (Option)
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Page 13: Troubleshooting
Troubleshooting Warning NEVER apply direct heat to the float. The float may explode due to increased internal pressure, causing accidents leading to serious injury or damage to property and equipment. Caution When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product has cooled to room temperature. -
Page 14: Tlv Express Limited Warranty
TLV; or 4. disasters or forces of nature or Acts of God; or 5. abuse, abnormal use, accidents or any other cause beyond the control of TLV, TII or TLV group companies; or 6. improper storage, maintenance or repair; or 7. - Page 15 HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR ITS TLV GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO LOST PROFITS, THE COST OF DISASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT, INJURY TO OTHER PROPERTY, DAMAGE TO BUYER’S OR THE FIRST...
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Page 16: Service
Service For Service or Technical Assistance: Contact your TLV representative or your regional TLV office. In Europe: Tel: [49]-(0)7263-9150-0 Fax: [49]-(0)7263-9150-50 Daimler-Benz-Straße 16-18, 74915 Waibstadt, Germany Tel: [44]-(0)1242-227223 Fax: [44]-(0)1242-223077 Units 7 & 8, Furlong Business Park, Bishops Cleeve, Gloucestershire GL52 8TW, U.K.
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