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Summary of Contents for TLV PowerDyne QuickTrap P46UC-Y
- Page 1 172-65591A-01 (P46UC-Y) 19 January 2021 Thermodynamic Steam Trap QuickTrap ® Trap Unit P46UC-Y Manufacturer 881 Nagasuna, Noguchi, Kakogawa, Hyogo, 675-8511, Japan Tel: [81]-(0)79-422-1122 Fax: [81]-(0)79-422-0112 Copyright © 2021 by TLV Co., Ltd. All rights reserved...
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Page 2: Table Of Contents
TLV EXPRESS LIMITED WARRANTY ......12 Options ................14 Introduction Thank you for purchasing the TLV PowerDyne thermodynamic steam trap. This product has been thoroughly inspected before being shipped from the factory. When the product is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary. - Page 3 The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions.
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Page 4: Checking The Piping
3. Have isolation valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 4. Is the inlet pipe as short as possible, with as few bends as possible, and installed so the liquid will flow naturally down into the trap? 5. -
Page 5: Specifications
Specifications Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. CAUTION Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 6: Installation
Installation Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. CAUTION Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 7: Maintenance
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this reason, the use of a steam trap diagnostic instrument [such as TLV TrapMan if appropriate] in conjunction with the visual inspection is highly recommended.) -
Page 8: Disassembly/Reassembly
Disassembly/Reassembly When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product CAUTION has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. - Page 9 Removing / Reattaching of Components (Valve Seat Unit) Inside the Trap Body Part During Disassembly During Reassembly Figure B Cover Remove with a socket Consult the table of wrench. tightening torques and If the cover is seized do not tighten to the proper torque try to force it loose as this could result in damage to the piping.
- Page 10 Table of Tightening Torques Torque Distance Across Flats Part Name Nm (lbfft) (in) Cover (185) Connector Bolt (28) Screen Holder (73) (1 Nm 10 kgcm) NOTE: - Coat all threaded portions with anti-seize. - If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here.
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Page 11: Instructions For Plug/Holder Disassembly And Reassembly
Instructions for Plug/Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly. -
Page 12: Troubleshooting
Troubleshooting When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product CAUTION has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. -
Page 13: Tlv Express Limited Warranty
TLV EXPRESS LIMITED WARRANTY Subject to the limitations set forth below, TLV Corporation, a North Carolina corporation (“TLV”) warrants that products which are sold by it, TLV CO., LTD., a Japanese corporation (“TLVJ”) or TLV International, Inc., a Japanese corporation (“TII”), (hereinafter the “Products”) are designed and manufactured by TLVJ, conform to the specifications... - Page 14 WARRANTY NOT NEGATED HEREBY, AND ANY IMPLIED WARRANTY NOT NEGATED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR TLVJ WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO LOST PROFITS, THE COST OF DISASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT, INJURY TO OTHER PROPERTY, DAMAGE TO BUYER’S OR THE...
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Page 15: Options
Do not use excessive force when opening the blowdown valve. Such force may break the pin equipped as a valve stopper pin, causing a CAUTION blowout from internal pressure resulting in burns or other injury. With Blowdown Valve (TLV BD2) Configuration Screen Holder Gasket BD2 Valve Seat... - Page 16 BD2 Blowdown Valve Operation Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. CAUTION Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted.
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