TLV DC5A Instruction Manual

TLV DC5A Instruction Manual

Cyclone separator trap

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172-65205MA-04 (DC5A) 6 October 2021
Cyclone Separator Trap (for Air)
DC5A
Copyright © 2021 by TLV CO., LTD.
All rights reserved

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Summary of Contents for TLV DC5A

  • Page 1 172-65205MA-04 (DC5A) 6 October 2021 Cyclone Separator Trap (for Air) DC5A Copyright © 2021 by TLV CO., LTD. All rights reserved...
  • Page 2: Table Of Contents

    TLV EXPRESS LIMITED WARRANTY ......11 Service ................13 Introduction Thank you for purchasing the TLV cyclone separator trap for air. This product has been thoroughly inspected before being shipped from the factory. When the separator trap is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary.
  • Page 3: Safety Considerations

     The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions.
  • Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 5: Specifications

    * Maximum allowable pressure (PMA) and maximum allowable temperature (TMA) are PRESSURE SHELL DESIGN CONDITIONS, NOT OPERATING CONDITIONS. ** Valve No. is displayed for products with options. This item is omitted from the nameplate when there are no options. 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 6: Configuration

    Body Float Separator Body Guide Pin Trap Cover Body Gasket Float Cover Wave Spring Separator Screen Trap Valve Seat Trap Cover Bolt Valve Seat Gasket Lower Plug Bushing Nameplate Trap Cover Gasket Upper Plug (Option) 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 7: Installation

    If there is a problem, determine the cause by using the “Troubleshooting” guide in this manual. Tolerance Angle for Installation: 10° Make sure the product is installed with the raised TLV lettering on the body horizontal. 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 8: Maintenance

    Procedure Screen: Check for clogging or corrosion Gaskets: Check for warping or damage Float: Check for scratches or dents Trap Valve Seat: Check for wear or scratches Body Interior: Check for build-up 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 9: Disassembly/Reassembly

    Insert into the groove Screen Remove, being careful not to Place on top of the separator, being careful bend not to bend Body Gasket Remove the gasket and clean Replace with a new gasket sealing surfaces 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 10 Upper Plug (Option) Screen Separator Wave Spring Body Gasket Separator Body Body Bolt Guide Pin Float Cover Float Trap Cover Gasket Trap Valve Seat Guide Pin Valve Seat Gasket Trap Cover Trap Cover Bolt Lower Plug 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 11: Troubleshooting

    Review causes listed above in “No condensate is discharged…” and follow separator outlet the appropriate remedy Separator outlet The screen is clogged with rust and scale Clean or replace with a new pressure drops or screen desired flow rate is unachievable 172-65205MA-04 (DC5A) 6 Oct 2021...
  • Page 12: Tlv Express Limited Warranty

    Subject to the limitations set forth below, TLV CO., LTD., a Japanese corporation (“TLV”), warrants that products which are sold by it, TLV International Inc. (“TII”) or one of its group companies excluding TLV Corporation (a corporation of the United States of America), (hereinafter the “Products”) are designed and manufactured by...
  • Page 13 WARRANTY NOT NEGATED HEREBY, AND ANY IMPLIED WARRANTY NOT NEGATED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR ITS TLV GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR...
  • Page 14: Service

    Service For Service or Technical Assistance: Contact your TLV representative or your regional TLV office. In Europe: Tel: [49]-(0)7263-9150-0 Daimler-Benz-Straße 16-18, 74915 Waibstadt, Germany Fax: [49]-(0)7263-9150-50 Tel: [44]-(0)1242-227223 Units 7 & 8, Furlong Business Park, Bishops Cleeve, Gloucestershire GL52 8TW, U.K.

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