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Summary of Contents for TLV DC3A-L
- Page 1 172-65287MA-04 (DC3A-L) 7 October 2021 Cyclone Separator Trap (for Air) DC3A-L Copyright © 2021 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
TLV EXPRESS LIMITED WARRANTY ......12 Service ................14 Introduction Thank you for purchasing the TLV cyclone separator trap for air. This product has been thoroughly inspected before being shipped from the factory. When the product is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary. -
Page 3: Safety Considerations
The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Over-tightening may cause breakage leading to fluid discharge, which may cause burns or other injury. Use only under conditions in which no freeze-up will occur. Freezing may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65287MA-04 (DC3A-L) 7 Oct 2021...
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Page 5: Specifications
* Maximum allowable pressure (PMA) and maximum allowable temperature (TMA) are PRESSURE SHELL DESIGN CONDITIONS, NOT OPERATING CONDITIONS. ** Valve No. is displayed for products with options. This item is omitted from the nameplate when there are no options. 172-65287MA-04 (DC3A-L) 7 Oct 2021... -
Page 6: Configuration
10 Trap Cover Gasket 11 Wave Spring 12 Body Gasket 13 Screen 14 Flange 15 Float Cover Bolt 16 Spring Washer 17 Body Bolt 18 Trap Cover Bolt 19 Nameplate A: Separator Outlet B: Air Trap Outlet 172-65287MA-04 (DC3A-L) 7 Oct 2021... -
Page 7: Installation
If there is a problem, determine the cause using the “Troubleshooting” section in this manual. Tolerance Angle for Installation: 10° Make sure the product is installed with the raised TLV lettering on the body horizontal. 172-65287MA-04 (DC3A-L) 7 Oct 2021... -
Page 8: Maintenance
Procedure Screen: Check for clogging or corrosion Gaskets: Check for warping or damage Float: Check for scratches or dents Trap Valve Seat: Check for wear or scratches Body Interior: Check for build-up 172-65287MA-04 (DC3A-L) 7 Oct 2021... -
Page 9: Disassembly/Reassembly
Trap Valve Seat 8 Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Valve Seat Gasket 9 Remove, being careful not to Replace with a new gasket scratch the surfaces 172-65287MA-04 (DC3A-L) 7 Oct 2021... - Page 10 15 - 50 (15) (1 Nm 10 kgcm) NOTE: -Coat all threaded portions with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here. 172-65287MA-04 (DC3A-L) 7 Oct 2021...
- Page 11 Trap Valve Seat Valve Seat Gasket 10 Trap Cover Gasket 11 Wave Spring 12 Body Gasket 13 Screen 14 Flange 15 Float Cover Bolt 16 Spring Washer 17 Body Bolt 18 Trap Cover Bolt 19 Nameplate 172-65287MA-04 (DC3A-L) 7 Oct 2021...
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Page 12: Troubleshooting
Review causes listed above in “No condensate is discharged…” section the separator outlet and follow the appropriate remedy Separator outlet The screen is clogged with rust and Clean or replace with a new screen pressure drops or scale desired flow rate is unachievable 172-65287MA-04 (DC3A-L) 7 Oct 2021... -
Page 13: Tlv Express Limited Warranty
Subject to the limitations set forth below, TLV CO., LTD., a Japanese corporation (“TLV”), warrants that products which are sold by it, TLV International Inc. (“TII”) or one of its group companies excluding TLV Corporation (a corporation of the United States of America), (hereinafter the “Products”) are designed and manufactured by... - Page 14 WARRANTY NOT NEGATED HEREBY, AND ANY IMPLIED WARRANTY NOT NEGATED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR ITS TLV GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR...
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Page 15: Service
Service For Service or Technical Assistance: Contact your TLV representative or your regional TLV office. In Europe: Tel: [49]-(0)7263-9150-0 Daimler-Benz-Straße 16-18, 74915 Waibstadt, Germany Fax: [49]-(0)7263-9150-50 Tel: [44]-(0)1242-227223 Units 7 & 8, Furlong Business Park, Bishops Cleeve, Gloucestershire GL52 8TW, U.K.
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