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Summary of Contents for CZone DDS
- Page 1 User & Installation Manual V1.0...
- Page 2 EN / CZone® DDS User & Installation Manual Copyright This document is copyright 2022 under the Creative Commons agreement. Rights are granted to research and reproduce elements of this document for non-commercial purposes on the condition that BEP Marine is credited as the source.
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Page 3: Table Of Contents
EN / CZone® DDS User & Installation Manual TABLE OF CONTENTS GENERAL INFORMATION Use Of This Manual Guarantee Specifications Quality Validity Of This Manual Liability Changes To The CZone DDS SAFETY AND INSTALLATION PRECAUTIONS Warnings And Symbols Use For Intended Purpose... - Page 4 EN / CZone® DDS User & Installation Manual SPECIFICATIONS Technical Specifications NMEA 2000 PGN’s Dimensions COMPLIANCE TABLE OF FIGURES Figure 1. Product Overview ........................8 Figure 2. LED Indicator ..........................9 Figure 3. Fuse Details ..........................10 Figure 4. Circuit Bypass ......................... 11 Figure 5.
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Page 5: General Information
Czone DDS Interface Only 80-911-0260-01 It is obligatory that every person who works on or with the DDS is completely familiar with the contents of this manual, and that he/she carefully follows the instructions contained herein. Installation of, and work on the DDS, may only be carried out by qualified, authorized, and trained personnel, consistent with the locally applicable standards and taking into consideration the safety guidelines and measures (chapter 2 of this manual). -
Page 6: Safety And Installation Precautions
• Connection and protection must be done in accordance with local standards Do not work on the DDS or system if it is still connected to a power source. Only allow changes in your • electrical system to be carried out by qualified electricians ... -
Page 7: Identification Labels
3 OVERVIEW DESCRIPTION The DDS module uses a combination of MOSFET switching technology and relay output channels to achieve a desirably small footprint. The CZone DDS has advanced bilge pump functionality on all relay output channels, allowing bilge pump control and external (automatic) voltage detection from a single wire. -
Page 8: Dds Overview
EN / CZone® DDS User & Installation Manual DDS OVERVIEW Figure 1. Product Overview Component LED Indicator Circuit Fuses Main Positive Supply Terminal (M8 Stud) Connector A - AT06-12SA Connector B - AT06-12SB Connector C - AT06-12SC Connector D - AT06-12SD... -
Page 9: Led Indicator
EN / CZone® DDS User & Installation Manual LED INDICATOR Figure 2. LED Indicator 1. LED Indicator Colour Description No Power Solid Green Normal / OK Solid Red Low Voltage 1 Red Flash Module Not Configured 2 Red Flash Configuration Conflict... -
Page 10: Fuse Details
EN / CZone® DDS User & Installation Manual FUSE DETAILS Figure 3. Fuse Details Fuses are not included with the DDS Module. The DDS module supports EATON Bussmann ATM or Littelfuse ® MINI ® blade fuses. 12V Max Channel 24V Max Channel... -
Page 11: Channel Bypass
CHANNEL BYPASS The DDS relay output channels can be bypassed manually by changing the position of the fuse. If a channel is bypassed, the load will be powered directly via the fuse. The fuses need to be in the normal position for the output to be controlled via CZone. -
Page 12: System Example
EN / CZone® DDS User & Installation Manual SYSTEM EXAMPLE SWITCH INDICATORS Figure 5. System Example... -
Page 13: Installation
Ensure circuit labels are fitted and all channels labelled correctly. • The DDS must be mounted at least 50mm away from high current carrying conductors such as anchor winches, bow thruster cables, speakers, transformers, and other high inductive loads. Ensure the bulkhead that the unit will be attached to is sufficiently strong to take the weight of the unit and •... -
Page 14: Mounting Guidelines
4. Torque down each mounting screw, 6Nm (53.1in/lbs.) max. 5. Ensure enough space is left below the DDS to easily install cable connectors and access for maintenance. NOTE – If mounting vertically is required, the main positive stud of the DDS must remain orientated downwards... -
Page 15: Planning
PLANNING Make a list of all inputs and outputs to be wired to the DDS and take note of the output channel ratings and input channel functions as shown in the tables below. Assign each input and output to a channel on the DDS, ensuring loads are wired to the appropriate channel rating and function. -
Page 16: Connections
4. Before inserting the connector it’s highly recommended to apply a small amount of silicone grease along the sealing surfaces/gasket. This will make assembly/disassembly easier. 5. Insert the connector into the DDS until it clicks into place. 6. Secure and neaten up the cables against the bulkhead to reduce the strain on the connectors. -
Page 17: Figure 9. Positive Terminal
NOTE – Connector D digital inputs are ‘Switch to POS’ only and digital outputs are 250mA POS output only. 5. Connect NMEA2000 network 1. Connect a NMEA2000 drop cable from the DDS to the vessel/vehicle NMEA2000 backbone. 2. Ensure the NMEA2000 network is properly terminated and connected to a 12V power source (Do not power up network yet). -
Page 18: Initial Power Up
6. With the CZone Configuration Tool, check the software version of all modules on the network, including the DDS, and update if necessary. 7. Write configuration file to the DDS and the rest of the CZone modules on the system (Refer to the CZone Configuration Tool Instructions for details on how to configure the system). -
Page 19: Setting Dip Switch
1. When adding the DDS module to a configuration, select the DIP switch setting, either from the dropdown or ‘Edit Dipswitch Graphically’ tab. 2. Select the DDS unit you are targeting from the list. The serial number can be found on the label on top of the DDS module. -
Page 20: Bilge Pump Monitoring
6 Bilge Pump Monitoring The CZone DDS has advanced bilge pump functionality on all relay output channels. This allows pump control and external (automatic) voltage detection from a single wire. CZone status indicators will illuminate if an external voltage is detected from automatic float switches or CZone can trigger system alarms to notify owners of automatic bilge pump operation, and optionally use this run signal to turn on other circuits, like additional pumps. -
Page 21: Ordering Information
PARTS AND ACCESSORIES Part Number Description 80-911-0260-01 Czone DDS Interface Only 80-911-0261-00 Czone DDS Connector Kit CONNECTOR KIT CZone DDS Connector Kits come with Amphenol connector parts. Amphenol and Deutsch parts are interchangeable. Deutsch Amphenol Part Number Description Quantity Part Number Description... - Page 22 EN / CZone® DDS User & Installation Manual 8 Specifications TECHNICAL SPECIFICATIONS Specifications Main Supply Voltage 12V/24V DC (9V-32V min/max) Circuit protection MINI Blade Fuse, Max Interrupting Capacity 1000A, Max Voltage 32VDC NMEA2000 connectivity 1 x CAN Micro-C port, 1 LEN...
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Page 23: Figure 12. Czone Dds Dimensions
EN / CZone® DDS User & Installation Manual DIMENSIONS Figure 12. CZone DDS Dimensions... - Page 24 EN / CZone® DDS User & Installation Manual 9 COMPLIANCE...
- Page 25 EN / CZone® DDS User & Installation Manual...
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