Summary of Contents for Blue Sea EVOLUTION G47
- Page 1 Pa sta Cookers S e r v i c e M a n u a l Blue Seal Evolution Series - G47 Gas Pasta Cooker © Copyright Moffat Ltd, March 2016 Amendment 6...
- Page 2 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS WARNING: ONLY. IMPORTANT: MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS. Blue Seal Evolution Series - G47 Gas Pasta Cooker © Copyright Moffat Ltd, March 2016 Amendment 6...
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Page 3: Table Of Contents
Contents This manual is designed to take a more in depth look at the G47 Pasta Cookers for the purpose of making the units more understandable to service people. There are settings explained in this manual that should never require to be adjusted, but for completeness and those special cases where these settings are required to change, this manual gives a full explanation as to how, and what effects will result. - Page 4 Blue Seal Evolution Series - G47 Gas Pasta Cooker © Copyright Moffat Ltd, March 2016 Amendment 6...
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Page 5: Specifications
Specifications External Dimensions: G47 Dimensions shown in millimetres. Legend - Gas connection entry point - ¾” BSP male Blue Seal Evolution Series - G47 Gas Pasta Cooker © Copyright Moffat Ltd, March 2016 Amendment 6... - Page 6 Specifications Model Numbers Covered in this Specification Pasta Cooker (Single Tank - 40 Ltr). Gas Supply Requirements - Australia: Natural Gas LP Gas / (Propane) Input Rating (N.H.G.C.) 46 MJ/hr 47 MJ/hr Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa Burner Operating Pressure (*) 0.92 kPa 2.6 kPa...
- Page 7 Installation Installation Requirements NOTE: It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local, gas, health and safety requirements. This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
- Page 8 Installation Clearances NOTE: Only non-combustible materials can be used in close proximity to this appliance. In order to facilitate easy operation, drainage and servicing of the appliance, a minimum of 600mm clearance should be maintained at the front of the appliance. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation.
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Page 9: Installation
Installation Fitting of Adjustable Feet / Rear Rollers to the Pasta Cooker This appliance rear leg mount housings can be fitted with:- Adjustable feet to assist with levelling of the appliance on uneven floors. Rear rollers to enable the appliance to be easily moved for positioning and cleaning purposes. Rear Adjustable Legs, fitting:- Raise the appliance from the floor by approximately 75mm using suitable lifting equipment (i.e. - Page 10 Installation Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON. Blue Seal Pasta Cookers do not require an electrical connection, they function totally on the gas supply only. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available.
- Page 11 Installation Water Connection NOTE: The water connection shall be installed in accordance with local water regulations in force and the applicable standard/code, e.g. EN 1717 in UK / Ireland, PCA in Australia. A cold water supply must be connected to the water inlet connection (R "...
- Page 12 Operation NOTE: A full user’s operation manual is supplied with the appliance and can be used for further referencing of installation, operation and service. 3.1 Description of Controls Gas Control Knob Burner Control OFF Position PILOT Burner HIGH Flame LOW Flame Piezo Igniter (Behind Access Door) Water Control Valve...
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Page 13: Operation
Operation 3.2 Explanation of Control System There are two reasons for this; gas has to flow through the safety valve to make it possible to light the pilot burner, secondly the plunger has to be pushed all the way in for the Safety System electromagnet to hold it in. -
Page 14: Maintenance
Maintenance BLUE SEAL PASTA COOKERS - MAINTENANCE SCHEDULE Business Name and Address: Date: Service Report No. Phone: Fax: Serial No: Clients Order No. Serviceman: Model: Blue Seal G47 Remarks Inspect exterior condition of unit. Check working gas pressure, correct to rating plate. Pressure Check for gas leaks. -
Page 15: Fault Finding Guide
Fault Finding 5.1 Fault Finding Chart Warning ALL INSTALLATION AND SERVICE REPAIR WORK MUST ONLY BE CARRIED OUT BY QUALIFIED PERSONS. Fault Possible Cause Remedy Piezo ignitor not sparking. Short in high tension lead. Replace lead. (Refer Fault Diagnosis 5.2.2). (Refer Service Section 6.2.10). - Page 16 Fault Finding Fault Possible Cause Remedy Main burner will not light. Incorrect supply pressure. Check supply correct pressure. Wrong size or blocked main burner Replace / clean main burner injector. injector. (Refer Service Section 6.2.5). Small pilot flame. Correct fault. (Refer fault: Small Pilot Flame).
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Page 17: Fault Diagnosis
Fault Finding 5.2 Fault Diagnosis Safety cut-out faulty To check if the safety cut-out is faulty hold in the gas control button and light the pilot (leaving the control button depressed 5.2.1 Pilot Drops Out to keep the pilot alight). With a multimeter measure the voltage from the gas control side of the thermocouple interrupter block Pilot flame too small to earth. - Page 18 Service Procedures Section Page No. Access ............................17 6.1.1 Control Panel ............................17 Replacement ........................... 17 6.2.1 Thermocouple ............................. 17 6.2.2 Pilot Injector ............................18 6.2.3 Pilot Burner ............................18 6.2.4 Safety Cut-out Thermostat ........................18 6.2.5 Main Burner Injector ..........................18 6.2.6 Main Burner ............................
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Page 19: Access
Service Procedures 6.1 Access 6.2 Replacement 6.1.1 Control Panel 6.2.1 Thermocouple Disconnect thermocouple from gas control Remove gas control knob by pulling knob from valve. Remove water valve knob by levering out plastic cap in centre of knob and undoing centre screw. Thermocouple 1 Screw Figure 6.2.1a... -
Page 20: Pilot Injector
Service Procedures 6.2.2 Pilot Injector 6.2.4 Safety Cut-Out Thermostat Remove ignition electrode. Drain water from pasta cooker. Disconnect pilot supply tube from pilot burner by Remove control panel (refer 6.2.1 ) unscrewing nuts and olive. Disconnect safety cut-out leads from interrupter on the Remove pilot injector, and clean or replace as necessary. -
Page 21: Service Procedures
Service Procedures 6.2.6 Main Burners Unscrew 3 screws from pilot mounting bracket. Once the rear is supported the front can be pushed up into its location. The small notch in each side of the Unscrew (6 screws) burner box underside panel. venturi visible externally from the burner body is for the Unscrew and remove corner support panel from under- front to back location and should be located up into the... -
Page 22: Adjustment / Calibration
Service Procedures 6.2.8 Piezo Electrode 6.3 Adjustment / Calibration Remove nut securing piezo electrode to pilot assembly. 6.3.1 Gas Control Re-Greasing Remove piezo electrode and replace. Remove control panel (refer 5.2.1). Remove 2 screws holding shaft plate to gas control body and remove control shaft and plate. -
Page 23: Accessories
Accessories GAS CONVERSION KITS INDEX AU, NZ, XP MODELS ONLY MODEL TYPE CONVERT TO CONVERSION KIT 232060 232061 G47 - PASTA COOKER BUTANE 232062 TOWNS UK UNITS ONLY MODEL TYPE CONVERT TO CONVERSION KIT 232060 G47 - PASTA COOKER 232061 ACCESSORIES 229836 Pasta Cooker Basket 1/4... - Page 24 Exploded Parts Diagrams Main Assembly Blue Seal Evolution Series - G47 Gas Pasta Cooker © Copyright Moffat Ltd, March 2016 Amendment 6...
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Page 25: Exploded Parts Diagrams
Exploded Parts Diagrams Main Assembly - Parts List ITEM PART NO DESCRIPTION *RPL 227512 SIDE PANEL LH 227511 SIDE PANEL RH 229804 WATER FILLER SPOUT 229736 SPLASHBACK 229707 BASKET DRAIN TRAY 227762 HOB FRONT WA BLUE SEAL 229745 CONTROL PANEL BLUE SEAL GAS 229695 KNOB BLUE SEAL 10mm GAS PF 234889... - Page 26 Exploded Parts Diagrams General Assembly ITEM PART NO DESCRIPTION *RPL 238819 PASTA BASKET 1/6 165 x 125 RH 238674 PASTA BASKET 1/6 165 x 125 LH 229682 BASKET SUPPORT FRAME 227856 MAGNET CATCH Recommended Parts Level 229823 OVERFLOW HOSE *RPL Number of units in service 227850 LEG 150mm x Ø63.5...
- Page 27 Exploded Parts Diagrams Gas Assembly Blue Seal Evolution Series - G47 Gas Pasta Cooker © Copyright Moffat Ltd, March 2016 Amendment 6...
- Page 28 Exploded Parts Diagrams Gas Assembly - Parts List ITEM PART No. DESCRIPTION 022450 BURNER 229699 GAS CONTROL 227508 PIEZO 229683 MANIFOLD - PASTA COOKER 450mm 229814 BURNER SUPPLY PIPE 228080 OLIVE ( VALVE END ) 228081 NUT (VALVE END ) 228469 OLIVE REDUCER (INJ END) 228470...
- Page 29 Exploded Parts Diagrams Water Valve Assembly Water Valve Upgrade Kit (Up to Ser No. 488964) ITEM PART No DESCRIPTION *RPL 235408 BENT TAP CONNECTOR SPBTC15 235409 SUPERSEAL PIPE INSERT SPORI15 235407 STRAIGHT TAP CONNECTOR SPTC15 235403 WATER BALL VALVE 1/2", 1/4 TURN 023168 CROX HEX NIPPLE 15mm Recommended Parts Level...
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Page 30: Circuit Schematics
Circuit Schematics G47 Pasta Cooker SAFETY CUT-OUT Blue Seal Evolution Series - G47 Gas Pasta Cooker © Copyright Moffat Ltd, March 2016 Amendment 6... -
Page 31: Service Contacts
Service Contacts Australia VICTORIA - MOFFAT PTY HEAD OFFICE AND MAIN WAREHOUSE 740 Springvale Road (03) 9518 3888 Mulgrave VIC 3170 (03) 9518 3833 Spare Parts Department Free Call 1800 337 963 (03) 9518 3895 NEW SOUTH WALES - MOFFAT PTY Unit C 10-16 South Street (02) 8833 4111 Rydalmere NSW 2116... -
Page 32: Appendix A: Gas Type Conversion
Appendix A: Gas Type Conversion Conversion Procedure Caution Ensure Appliance is isolated from gas supply before commencing servicing. NOTE: These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. ... - Page 33 Appendix A: Gas Type Conversion Gas Regulator NOTE, Pin rotated - NAT Gas / LPG / Butane Only. for Natural Gas NOTE: Gas regulator supplied is convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted.
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Page 34: Appendix B: Gas Specifications
Appendix B: Gas Specifications Gas Specifications - Australia Natural Gas. LP Gas (Propane) Main Burner Injectors Ø 3.10mm Ø 1.90mm Pilot Burner Injectors 0.62 0.35 Low Fire Screw Ø 1.55mm Ø 1.55mm High Fire Screw Fully Out (c.c.w.) Fully Out (c.c.w.) Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa... - Page 35 Appendix B: Gas Specifications - All Other Markets: Natural Gas Town Gas (**) Main Burner Injectors Ø 3.10mm Ø 6.30mm Pilot Burner Injectors 0.62 0.75 Ø 1.55mm Blank Low Fire Screw 2 turns out (c.c.w.) 3 turns out (c.c.w.) High Fire Screw Fully Out (c.c.w.) Fully Out (c.c.w.) Supply Pressure...