This manual explains how to use the Horner APG SmartStack™ Engine Interface Module. Copyright (C) 2001, Horner APG, LLC, Inc., 640 North Sherman Drive Indianapolis, Indiana 46201. All rights reserved. No part of this publication can be reproduced, transmitted, transcribed, stored in a...
Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes. Due to the many variables and requirements associated with any particular installation, Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams.
MAN0460-01 08 JUNE 2001 PAGE 7 CHAPTER 1: INTRODUCTION Scope The supplement for the SmartStack™ Engine Interface Module provides information that is pertinent to the setup and operation of the HE800JCM100 (JCM100) module. Chapter One covers the features and hardware description of the JCM100 module. Installation procedures are covered in Chapter Two.
PAGE 8 08 JUNE 2001 MAN0460-01 1.2.1 Primary Serial Port The PRIMARY port located on the front of the JCM100 Module incorporates a 9-pin D-type connector for standard cable interface (See Appendix A for wiring diagrams). There are two LEDs (Light Emitting Diodes) located on the end of the module. They are labeled according to the RS-232 signal name to which they are connected.
MAN0460-01 08 JUNE 2001 PAGE 9 CHAPTER 2: INSTALLATION Module Placement The JCM100 is one of the many SmartStack Option Modules that are available for use in the Operator Control Station (OCS100/OCS200) and the Remote Control Station (RCS210). Compact and easy to install, up to four Smart Stack Modules can be placed into each device.
PAGE 10 08 JUNE 2001 MAN0460-01 Ports and Pin-outs The PRIMARY or programming port (Labeled as P0 on the module) follows the RS-232 standard. This port is only used for firmware upgrades. The SECONDARY port is RS-232 (Labeled as P1 on the module). This port (P1) is used for the connection to an Engine Control Module.
MAN0460-01 08 JUNE 2001 PAGE 11 Installing and Removing a SmartStack Module (Shown with the OCS) The following section describes how to install and remove a SmartStack Module. Caution: To function properly and avoid possible damage, do not install more than four Smart Stack™...
PAGE 12 08 JUNE 2001 MAN0460-01 Configuration Procedures Using Cscape Software 2.4.1 Preliminary Configuration Procedures The SmartStack configuration is accomplished through the Configure Controller Type Dialog. 1. From the Main Menu, select Controller|Configure for the following dialog: Figure 2.6 – Configure Controller Type Dialog Note: Ensure that the proper controller is selected.
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MAN0460-01 08 JUNE 2001 PAGE 13 The user can choose to do the following: Add a SmartStack I/O Module Caution: To function properly and avoid possible damage, do not install more than four Smart Stack™ ™ Modules per OCS or RCS. 1.
PAGE 14 08 JUNE 2001 MAN0460-01 Select a Different SmartStack Module If the desired SmartStack slot shows a module already installed, the module can be replaced with a different module. 1. Right-click on the picture of the configured slot. A floating menu appears. 2.
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MAN0460-01 08 JUNE 2001 PAGE 15 The following screen appears: Figure 2.9 – Module Configuration Screen Use the Default of 64 %AIs and 64 %AQs. For Cscape configuration purposes, check the box labeled, Force Startup Mode 0 to force the module into Startup Mode 0 during the next power-up.
MAN0460-01 08 JUNE 2001 PAGE 17 CHAPTER 3: FUNCTIONALITY OVERVIEW Overview The HE800JCM100 module is an interface between an Engine Control Module, which uses the SAE J1587 protocol, and the OCS/RCS Programmable Logic Controller. The JCM100 listens to the J1587 link and provides the selective J1587 data in %AI registers devoted to the module.
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PAGE 18 08 JUNE 2001 MAN0460-01 Table 3.1 – Default Register Map AI Register Description Cruise Control Switch Status Vehicle Speed Percent Throttle Percent Engine Load Output Torque Fuel Delivery Pressure Engine Oil Pressure Turbo Boost Pressure Barometric Pressure Coolant Temperature Coolant Level Battery Voltage Air Inlet Temperature...
MAN0460-01 08 JUNE 2001 PAGE 19 APPENDIX A: SERIAL PORT WIRING Primary Port Wiring The JCM100 Module features two serial ports. The PRIMARY or programming port (Labeled as P0 on the module) follows the RS-232 standard. This port is only used for firmware upgrades. The SECONDARY port is RS-232 (Labeled as P1 on the module).
PAGE 20 08 JUNE 2001 MAN0460-01 Figure A.2 – PC with 25-pin RS232 Port Auxiliary Port Wiring A.2.1 Pin-out The Auxiliary serial port (P1) can be made point-to-point over a distance of 50 feet. In this manual, all cable diagrams feature pin-outs are labeled according to function rather than the EIA standard.
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