Optopol SOCT Copernicus HR Service Manual
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Optopol SOCT Copernicus HR Service Manual

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Manufacturer:
OPTOPOL Technology Sp. z o.o.
ul. Żabia 42
42-400 Zawiercie
POLAND
www.optopol.com
info@optopol.com.pl
SOCT Copernicus HR
Service Manual
FOR DISTRIBUTORS USE ONLY
Rev 2.8
(30.01.2014)
0197

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Summary of Contents for Optopol SOCT Copernicus HR

  • Page 1 Manufacturer: OPTOPOL Technology Sp. z o.o. ul. Żabia 42 42-400 Zawiercie POLAND www.optopol.com info@optopol.com.pl SOCT Copernicus HR Service Manual FOR DISTRIBUTORS USE ONLY Rev 2.8 (30.01.2014) 0197...

  • Page 2: Table Of Contents

    Maintenance and cleaning....................8 Device Overview........................8 Technical Data........................9 Unpacking and Installation....................10 7.1 Unpacking SOCT Copernicus HR....................10 7.2 Connecting cables........................12 7.3 Device connection diagram......................14 PC installation........................15 8.1 Minimum system requirements.
  • Page 3 12.10.3 Y – scanner cable exchange.................... 103 12.10.4 Connection of cable bunch after exchange X – scanner or Y – scanner cable....105 12.10 Exchange of spectrometer servomechanism controller board 151-537....... 106 12.11 Checking SLED diode......................108 SOCT Copernicus HR - Service Manual...
  • Page 4 13.12 Checking of SLED output power, checking attenuator............159 13.13. Crossing the spectrometer....................162 13.14 Spectrometer stability test....................163 14. FAQ ............................. 164 15. Spare parts list ........................171 16. Service tools ........................181 SOCT Copernicus HR - Service Manual...

  • Page 5: Introduction

    For online support use program: TeamViewer rev.6 (available on http://dane.optpopol.com or http://www.teamviewer.com/download/ In case when distributor decides send back the device to Optopol Technology Sp. z o.o.. have to fill RMA form and send to service@optopol.com.pl in order to assign the RMA number.

  • Page 6: Safety Standards

    The SOCT Copernicus HR system complies with all requirements of the directive 93/42/EEC (MDD - Medical Devices Directive). The SOCT Copernicus HR is Type B applied parts, class I protection against electric shock. Usually SOCT Copernicus HR is a part of larger Medical System, which consists of many other medical and non- medical devices.
  • Page 7 No user serviceable parts inside SOCT Copernicus HR device. Light source is included inside device. Removing of covers can be done only by Manufacturer or Authorized Personnel. maximum power light radiation available outside covers less than 900 (±3%) [ 1020 (±3%) if SLED InPhenix ] microwatts providing safe operation of the device.

  • Page 8: Maintenance And Cleaning

    No user serviceable parts inside device. Any covers can be removed only by authorized service staff. During the whole period of use, SOCT Copernicus HR does not need any special maintenance procedures. The outside surfaces of device should be cleaned using mild cleaning solvents.

  • Page 9: Technical Data

    18 um Scan width 4 – 10 mm Scan depth 2 mm Power supply 230/115 V 50/60 Hz Power consumption 150 VA Fuse ratings 3,15 A 250V Multiple portable socket-outlet max. load 500 VA SOCT Copernicus HR - Service Manual...

  • Page 10: Unpacking And Installation

    Step 2 Latch is opened Transport position of the SOCT Copernicus HR is to be set manually. Head maximum to the left, to the back and lens down. Then protect handler will fit correctly. SOCT Copernicus HR - Service Manual...
  • Page 11 This operation is shown in a figure below. Now shift SOCT Copernicus HR to the left and then lift it up. Put the SOCT on the flat stable table. After unpacking, one should check the whole set for any mechanical damages, cables damages, etc.

  • Page 12: Connecting Cables

    7.2 Connecting cables. To connect the SOCT Copernicus HR to a computer, you need five cables shipped with the device. Two Camera link cables – connected to Copernicus HR (not detachable), USB cables, connect to between Copernicus HR (type B) & PC (type A),...
  • Page 13 NOTE: Regarding EMC (Electro-magnetic compatibility) standards all signal cables have to be put together. Picture on the next page shows how to connect all cables to the computer. SOCT Copernicus HR - Service Manual...

  • Page 14: Device Connection Diagram

    Separating Transformer. The transformer reduces power emission loss from the PC. The Separating Transformer is connected directly to the mains. IMPORTANT: Always turn computer first and then turn device on. SOCT Copernicus HR - Service Manual...

  • Page 15: Pc Installation

    8. PC installation. 8.1 Minimum system requirements. (Starting on day 22.09.2010) In order to prepare computer for use with SOCT Copernicus HR you need: PC computer with operating system installed. Minimum system requirements: Processor: Intel® Xeon W3520 2.66 8MB/1066 QC CPU RAM: HP 4 GB (2x2GB) DDR3 –...

  • Page 16: Ni Frame Grabber Card And Win-Fast Card Installation

    Plug in the NI Frame Grabber into the PCIE slot #2 then secure the card using a screw. Plug the Win-Fast Video card into the PCI slot #1 then secure the card using a screw. Close the PC cover. SOCT Copernicus HR - Service Manual...

  • Page 17: Drivers Installation

    Turn the computer on. Insert a CD disc with SOCT CopernicusHR software to the CD-ROM. Open the CD and find the NI software files. Disc:\NI Vision Acquisition\VISIONACQ_CD1. Double click on the setup.exe. After initialization finishes, press Next>>. SOCT Copernicus HR - Service Manual...
  • Page 18 C:\Program files\National Instruments\ then press Next>>. Select features to be installed. Extend the icon NI-IMAQdx 3.1.2 and select “Do not install this feature”. Extend the icon NI-IMAQ I/O 2.1 and select “Do not install this feature”. SOCT Copernicus HR - Service Manual...
  • Page 19 Extend NI-IMAQ 4.0 and LabVIEW Support. Extend the icon LabVIEW 7.1 Support and select “Install this feature to a local drive”. Extend LabVIEW Real-Time 7.1 Support. SOCT Copernicus HR - Service Manual...
  • Page 20 Extend the icon LabVIEW Real-Time 7.1 Support and select “Install this feature to a local drive”. Press Next>>. Select “I accept the License Agreement(s)” then press Next>>. SOCT Copernicus HR - Service Manual...
  • Page 21 Press Next>>. The software is being installed now. If installation is interrupted and you are asked to indicate the Disc 2. Press the browse icon “..”. Find Disc 2 and press Select. SOCT Copernicus HR - Service Manual...
  • Page 22 Computer has to be restarted now, press Restart. After restart Hardware Wizard window will be opened then select No, not this time and press Next>>. Select Install the software automatically (Recommended) then press Next>>. SOCT Copernicus HR - Service Manual...
  • Page 23 Start>Search>files folders). Than right click on any of files and open containing folder. Paste setting file from CD to a found folder. If a pop-up window appears accept to replace existing file. SOCT Copernicus HR - Service Manual...
  • Page 24 My System, Devices and Interfaces, NI-IMAQ Devices, img0: IMAQ PCIE-1429. Click right mouse button at channel 0. Extend Camera, Atmel and select ATMEL AVIIVA M4 CL 2014 Taps 10 bit rev4. Close the application. SOCT Copernicus HR - Service Manual...

  • Page 25: Usb Hub Drivers Installation

    8.3.2 USB HUB drivers installation. Open the Device Manager. Start Control Panel System Properties Hardware Device Manager. Double click on USB Serial Port. Press Reinstall Driver… Select No, not this time then press Next>>. SOCT Copernicus HR - Service Manual...

  • Page 26: Winfast Tv Card Drivers Installation

    Select Install the software automatically (Recommended) then press Next>>. Press Finish. 8.3.3 WinFast TV Card drivers installation. Open a Device Manager. Start Control Panel System Properties Hardware Device Manager. SOCT Copernicus HR - Service Manual...
  • Page 27 Double click on Multimedia Controller. Press Reinstall Driver… Select No, not this time then press Next>>. SOCT Copernicus HR - Service Manual...
  • Page 28 Select Install the software automatically (Recommended) then press Next>>. Press Finish. Follow the same procedure with Multimedia Video Controller. SOCT Copernicus HR - Service Manual...

  • Page 29: Microsoft Visual C++ Redistributable Installation

    8.3.4 Microsoft Visual C++ Redistributable installation. Insert a CD with SOCT Copernicus HR software to the CD-ROM. Open the disc and double click on the vcredist_x86_vc2008.exe. Press Next>>. SOCT Copernicus HR - Service Manual...
  • Page 30 Select I have read and accept the license terms then press Install >>. Wait till then press Finish. SOCT Copernicus HR - Service Manual...

  • Page 31: Soct Software Installation

    8.4 SOCT Software installation. Insert a CD with SOCT Copernicus HR software to the CD-ROM. Open the CD and double click on the setup.exe. Choose language and press Press Next>>. SOCT Copernicus HR - Service Manual...
  • Page 32 Select destination location (Recommended location is D/SOCT). If you would like to select a different folder click Browse. Then press Next>>. Select start menu folder then press Next>>. Select Create a desktop icon then press Next>>. SOCT Copernicus HR - Service Manual...
  • Page 33 Press Install. The software is installing now. Press SOCT Copernicus HR - Service Manual...
  • Page 34 Press Yes. Installation complete press Finish. Connect the PC to SOCT run the software, perform test examinations, make sure the system is working properly. SOCT Copernicus HR - Service Manual...

  • Page 35: Troubleshooting

    See: Left and right movement engine Can SOCT head perform left and right movement? See: Up and down movement engine Can SOCT head perform up and down movement? End of examination SOCT Copernicus HR - Service Manual...

  • Page 36: Electronic Troubleshooting

    2.2. Device not connected to the Check if device is connected to the computer by the USB cable computer (see: Board 151-125) 2.3. Broken board 151-125 Check board 151-125 (see: Board 151-125) SOCT Copernicus HR - Service Manual...
  • Page 37 4.1. Fault of power supply on SLED Check voltage on plug X3 of Power supply not turn on. diode board 151-521.Check power supply board (see: Board 151-521). Check diode’s powering plug (see: Exalos diode) SOCT Copernicus HR - Service Manual...
  • Page 38 If board is correctly feed check connection background between boards 151-512 (plug X8) (see: lightning Board 151-512) and 151-506 (plug X2) (see: Board 151-506). If connection is correct probably board 151-512 is broken, and needs to be replaced. SOCT Copernicus HR - Service Manual...
  • Page 39 If after swapping plugs engine that have not worked works then board 151-517 is broken. If after swapping plugs, engine still don’t work – engine is broken and needs to be replaced (see: Movement modules) SOCT Copernicus HR - Service Manual...

  • Page 40: Optical Troubleshooting

    (Setting fixation point to the centre of the cross Still wrong Problem solved  Check the polarization adjustments Still wrong Problem solved Reference line filter adjustments  Still wrong Problem solved Back to the Optopol  SOCT Copernicus HR - Service Manual...
  • Page 41 BAD IMAGE QUALITY (Doubled, tripled, lots of noise) Check the spectrometer’s adjustments Still wrong Problem solved  Swap setup.ini file Check the polarization Problem solved  adjustments Problem Back to the Optopol solved  SOCT Copernicus HR - Service Manual...
  • Page 42 TOO HIGH SPECTRUM IN SKANTEST PROGRAM Check and adjust output power on the objective lane Problem Still wrong solved Adjust the Power on the attenuator Reference line filter adjustments Problem solved SOCT Copernicus HR - Service Manual...
  • Page 43 Still wrong Problem solved Adjusting output power on objective lane  Still wrong Check the peak shape with crossed Problem solved  spectromaeter Good shape Bad shape Reference line filter adjustments Adjusting the spectrometer SOCT Copernicus HR - Service Manual...

  • Page 44: Opening And Closing The Device

    OPTIC COMPONENTS. If you move a position of optics probably you will have to send back the unit to Optopol Technology Sp z o.o. for calibration. Especially do not touch the optic fiber (Red arrows). 3. Run a program scantest_lt.exe, set chinrest in the lowest position. Set position of head: maximum to top, maximum to back and in a middle between left and right.
  • Page 45 4. Make sure, that blocking device is removed (look picture below). 5. Push objective lens inside (see picture below). SOCT Copernicus HR - Service Manual...
  • Page 46 6. Detached lens cover. Wipe your hands, so there is no slip, catch frame as showed below and pull towards to yourself. SOCT Copernicus HR - Service Manual...
  • Page 47 7. Undo screws holding cover slides. 8. Detach lens cover. SOCT Copernicus HR - Service Manual...
  • Page 48 9. Undo 4 screws holding upper cover. 10. After unscrewing all 4 screws take off the cover (see photos below). SOCT Copernicus HR - Service Manual...
  • Page 49 11. . Unit without upper cover. 12. Disassembly of the upper cover, carrying frame. Firstly mark frame’s position according to its holder. 13. Place soft paper towel under the frame in order not to scratch cover. Soft towel SOCT Copernicus HR - Service Manual...
  • Page 50 14. Undo 4 screws holding brackets of the frame (two on each side). 15. After that you can take off the carrying frame. 16. Loosen 2 screws holding 2 frame supporters. Front view Rear view SOCT Copernicus HR - Service Manual...
  • Page 51 18. Take out the chinrest and the forehead rest. This step can be done at the very beginning. 19. Undo the external fixation plug and undo screw holding the ground cable of forehead rest. SOCT Copernicus HR - Service Manual...
  • Page 52 21. Place unit that its legs stand close to the edge of the table and undo all 8 screws. You need to feel the screw. It is placed on height of the connection of the covers. NOTICE: Device must stand on all 4 feet, to avoid damage. SOCT Copernicus HR - Service Manual...
  • Page 53 Carefully lift the cover. c). While approaching the scanners turn cover around in order not to damage scanners. d). Maneuver cover, not to damage plugs, optical fiber and not to move polarization. e). Unit without cover. SOCT Copernicus HR - Service Manual...

  • Page 54: Closing Cover

    BE CARREFUL WHEN YOU ARE CLOSE THE SOCT HR DO NOT REPLACE POSITION OF OPTIC COMPONENTS. If you move a position of optics probably you will have to send back the unit to Optopol for calibration. Especially do not touch the optic fiber! SOCT Copernicus HR - Service Manual...
  • Page 55 Place the cover on the top of the unit. b). Maneuver cover not to touch optical fibers and polarization. c), d). Turn cover in order not to damage scanners and it’s plugs. e). Mount cover on the unit. SOCT Copernicus HR - Service Manual...
  • Page 56 4. Place unit that its legs stand close to the edge of the table and tighten all 8 screws. NOTICE: Device must stand on all 4 feet, to avoid damage. 5. Mount frame supporters, remember to place soft cloth on the top of the cover. SOCT Copernicus HR - Service Manual...
  • Page 57 Tighten the screws holding frame supporters (remember to position it with markers made while disassembling the cover Front view Rear view 7. Mount the carrying frame. 8. Tighten 4 screws of carrying frame. SOCT Copernicus HR - Service Manual...
  • Page 58 9. Screw in the forehead rest grounding cable and attach external fixation plug. 1. Spring washer 2. Connector 3. Washer 4. Screw 10. Before assembling forehead rest remember to place external fixation plug inside headrest. SOCT Copernicus HR - Service Manual...
  • Page 59 11. Assembly the upper cover. 12. Tighten 4 screws. SOCT Copernicus HR - Service Manual...
  • Page 60 13. Attach cover lens and tighten the screws. 14. Attach lens cover. SOCT Copernicus HR - Service Manual...

  • Page 61: Movement Modules

    11.Movement modules. 11.1.1 Chinrest module. 1. Open the SOCT cover (See: Opening cover). 2. Mark chinrest position with marker. 3. Disconnect power supply cables from connector and engine. 4. Unscrew chinrest from base plate. SOCT Copernicus HR - Service Manual...
  • Page 62 6. Mark engine position using marker. 7. Unscrew engine from the base plate and lift it until plastic wheel reaches slide. 8. Use tape to demobilize unit (according to protect microswitches from being destroyed). SOCT Copernicus HR - Service Manual...
  • Page 63 9. Take out engine module with screw. 10. Assembly new rubber band to the engine unit: 11. Reassembly chinrest following steps 3-8 in opposite order. 12. Close the cover (See: Closing the cover). SOCT Copernicus HR - Service Manual...

  • Page 64: Chinrest Module Replace In Devices With Serial Number Higher Then 151257/L

    1. Open the SOCT cover (See: Opening cover), 2. Mark chinrest position with marker. 3. Disconnect power supply cables from connector and engine. 4. Unscrew screw holding grounding cable. 5. Unscrew chinrest from base plate. SOCT Copernicus HR - Service Manual...
  • Page 65 6. Take out the chinrest. 7. Reassembly chinrest following steps 3-8 in opposite order. 8. Close the cover (See: Closing the cover). SOCT Copernicus HR - Service Manual...

  • Page 66: Left-Right Movement Engine

    3. Cut plastic band holding engine cable, unplug engine plug from the socket. 4. To assembly new engine follow upper steps in opposite order. 5. Make sure that new engine’s rack is parallel to the toothed bar, if not – perform regulations. SOCT Copernicus HR - Service Manual...

  • Page 67: Front-Backward Movement Engine

    - side cutters Turn off the device. Open the cover (see: Opening cover). Unplug engine’s plug and cut plastic tightening band. Unscrew 2 screws holding engine frame to its supporter and take out the engine. SOCT Copernicus HR - Service Manual...
  • Page 68 Unscrew 4 screws holding engine to its frame. To assembly new engine follow upper steps in opposite order. Make sure that new engine’s rack is parallel to the toothed bar, if not – perform regulations! Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 69: Up-Down Movement Engine

    - magnetic holder - tweezers Turn off the device. Open cover (see: Opening cover). Make sure that during engine exchange, you won’t change position of. Unplug engine’s plug and cut plastic tightening band. Remove board 151-511. SOCT Copernicus HR - Service Manual...
  • Page 70 Remove metal bar and bearing guard. Remove bearing by unscrewing 2 screws and picking it out with tweezers. Unscrew 2 screws holding engine frame to its supporter. SOCT Copernicus HR - Service Manual...
  • Page 71 10. Unscrew 4 screws holding engine to its frame and assembly new engine. 11. Place new engine on place of old one and mount it to the frame. 12. Make sure that new engine’s rack is parallel to the toothed bar, if not – perform regulations! SOCT Copernicus HR - Service Manual...
  • Page 72 13. Reassembly bearing to the frame and place bearing guard back on place. 14. Reassembly electronic board back to the frame by with 4 screws. 15. Check if polarization haven’t changed see: Checking and adjusting the polarization). 16. Close cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 73: Electronics

    12.Electronics. 12.1. Device block scheme. SOCT Copernicus HR - Service Manual...

  • Page 74: Tools Needed To Replace Electronic Components

    12.2. Tools needed to replace electronic components. 1. Hexagonal key size 2 2. Flat-head screwdriver 3. Philips-head screwdriver 4. Multimeter SOCT Copernicus HR - Service Manual...

  • Page 75: Fuse Exchange

    12.3. Fuse exchange. Turn off the device– Lamp on switch don’t shine. Unplug the power supply cord. Unlock fuse cover from both sides. If necessarily use a thin flat head screwdriver. Remove fuse’s socket. SOCT Copernicus HR - Service Manual...
  • Page 76 Replace fuses. Plug fuse’s socket back on place. SOCT Copernicus HR - Service Manual...

  • Page 77: Power Supply Board 151-521/Switching Power Supply Board

    ±(22V – 25V) 5V – Power supply for boards 151-537, 151-512 4.9V - 5.1V 12V – Power supply for boards 151-512, Linear camera 11.8V – 12.2V 5V –SLED Exalos power supply 4.9V – 5.1V SOCT Copernicus HR - Service Manual...

  • Page 78: Checking Board

    If there is lack of voltage, or measured voltage differs from required, contact authorized service (see: Contact to Optopol Technology Sp. z o.o.). If All voltage is correct, but still some diode stays turned off it means that board 151-521 is broken and needs to be exchanged.

  • Page 79: Exchanging Board 151-521

    Disconnect all plugs from board 151-521. Unscrew two screws holding board. Take board out of device. Fix new board. Connect all plugs to the proper sockets according to description. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 80: Exchanging Switching Power Supply (For Devices From S/N: 151221/K)

    Undo two screws holding schurter filter. Move away filter from the switching power supply. Disconnect power plug from transitional board and disconnect AC voltage IN plug. Cut all tie-wraps marked on picture below. SOCT Copernicus HR - Service Manual...
  • Page 81 14. Connect power plug to transitional board and connect AC voltage IN plug. 15. Do screw holding PE cable. 16. Install new tie-wraps. 17. Install schurter filter. 18. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 82: Exchanging Transitional Board 151-525

    Open the cover (see: Opening cover). Undo four screws holding transitional board. Disconnect all plugs from transitional board. Take the transitional board out of the device. Fix new transitional board. Do screws holding transitional board. SOCT Copernicus HR - Service Manual...
  • Page 83 +12V, CPU slave 151-512 +12V, CPU master 151-506 Not Connected Not Connected +5V, Inphenix SLED power supply +5V, CPU slave 151-512 +5V, CPU master 151-506 +5V, Power resistor Not Connected Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 84: Exchanging Transitional Board 151-527 (For Devices From S/N: 151254/L)

    Open the cover (see: Opening cover). Undo four screws holding transitional board. Disconnect all plugs from transitional board. Take the transitional board out of the device. Fix new transitional board. Do screws holding transitional board. SOCT Copernicus HR - Service Manual...
  • Page 85 +12V, Spectrometer servomechanism module +5V, Inphenix SLED power supply +5V, CPU slave 151-512 +5V, CPU master 151-506 +5V, Power resistor Main source Y scanner voltage verification X scanner voltage verification Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 86: Exchanging Transitional Board From 151-526 (151-525) To 151-527

    Disconnect all plugs from transitional board. Take the transitional board out of the device. Fix new transitional board. Do screws holding transitional board. Cut old scanners power cable X7 and power cables from scanners side. SOCT Copernicus HR - Service Manual...
  • Page 87 Cut power cables from scanners side. SOCT Copernicus HR - Service Manual...
  • Page 88 10. Install new scanners power cable (white black blue red wire). Install the scanners power cables directly on main wire. SOCT Copernicus HR - Service Manual...
  • Page 89 11. Connect scanners power cables to scanners control boards. 12. Use special adapter to connect plug X16. SOCT Copernicus HR - Service Manual...
  • Page 90 +12V, Spectrometer servomechanism module +5V, Inphenix SLED power supply +5V, CPU slave 151-512 +5V, CPU master 151-506 +5V, Power resistor Main source Y scanner voltage verification X scanner voltage verification 14. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 91: Main Controller Board 151-506

    If voltage on connectors X1 and X5 are proper, although LED1 or LED2 doesn’t shine we qualify board 151-506 as broken and perform its exchange. If there is no powering voltage, check power supply board (see: Power supply board 151-521). SOCT Copernicus HR - Service Manual...

  • Page 92: Exchanging Board 151-506

    2. Open cover (see: Opening cover). 3. Disconnect all plugs from board 151-506. 4. Unscrew 4 mounting screws. 5. Assembly new board. 6. Plug all plugs according to scheme. 7. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 93: Board 151-512

    11.7V – 12.1V LED 1 X1.4 – X1.3 4.85V – 5.1V If voltage on X1 connector is proper, but still diode stays off, we qualify board 151-506 as broken, and needs to be exchanged. SOCT Copernicus HR - Service Manual...

  • Page 94: Exchanging Of Board 151-512

    3. Unplug All plugs prom board 151-512. 4. Unscrew 4 screws holding board. 5. Detatch old board and attatch new one. 6. Connect all plugs into proper sockets. 7. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 95: Movement Control Board 151 - 517

    Y axis movement transoptor Z axis movement transoptor X axis movement transoptor Communication socket (communicates with board 151-506) X axis engine powering Y axis engine powering Z axis engine powering Chinrest axis engine powering Programming jumper SOCT Copernicus HR - Service Manual...

  • Page 96: Exchange Of Board 151 - 517

    Detach board 151-506 (see: detaching board 151-506). Detach all connectors from board 151-517. Unscrew 2 mounting screws. Attach new board. Connect all plugs to proper sockets. Continue exchange in reverse order to dethatching. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 97: Board 151-125

    151-506 also check controller. If main controller board 151-506 works property, qualify board 151-125 as broken and perform its exchange. Diode Function Data transmission from PC to LED1 controller 151-506 Data transmission from controller LED2 board 151-506 to PC SOCT Copernicus HR - Service Manual...

  • Page 98: Exchange Of Board 151 - 125

    Detach power supply cord from device. Open cover (see: Opening cover). Detach connector X1 from board 151-125. Unscrew mounting screws. Detach old and attach new board. Connect plugs to proper connectors. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 99: Scanner Controlling Boards

    Unplug device from power supply. Open cover (see: Opening cover). Dethatch all plugs from boards. Unscrew 2 screws on each board. Detach old and attach new boards. Connect plugs to proper connectors. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 100: Scanners Cables Exchange

    3. Cut all plastic band clips on cable bunch which clipping cable you want to exchange. To help yourself to remove band clips you can use tweezers. 4. Note that all cables cannot be twisted during the exchange. SOCT Copernicus HR - Service Manual...

  • Page 101: Scanner Cable Exchange

    4. Carefully remove the cable from the device and insert the new one. 5. Connect the connectors from the new X – scanner cable to the controller (firstly the smaller one, then the larger one). SOCT Copernicus HR - Service Manual...
  • Page 102 6. Connect the X – scanner cable to the scanner. REMEMBER! !!! All of the connectors must be precisely and completely connected. !!! During the connection you have take notice to not twist the cable. SOCT Copernicus HR - Service Manual...

  • Page 103: Y - Scanner Cable Exchange

    1. Disconnect the Y – scanner cable from the scanner as shown below. 2. Disconnect the connectors as shown below. 3. Remove cable from the device and install to the new one. 4. Connect the connectors from Y – scanner cable to the controller. SOCT Copernicus HR - Service Manual...
  • Page 104 X – scanner cable and Y – scanner cable look the same, but it can not be used interchangeably. Cables are always marked (X or Y) and can be used only to the scanner for which it was intended. SOCT Copernicus HR - Service Manual...

  • Page 105: Connection Of Cable Bunch After Exchange X - Scanner Or Y - Scanner Cable

    3. Make sure that the cables are not twisted. 4. Protruding parts of the band clips you can cut off by the cutters. 5. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 106: Exchange Of Spectrometer Servomechanism Controller Board 151-537

    12.10 Exchange of spectrometer servomechanism controller board 151-537. Unplug camera power supply plug. Unscrew with flat-headed screwdriver two screws attaching camera signal cable. Detach all plugs from controller. SOCT Copernicus HR - Service Manual...
  • Page 107 Unscrew 3 screws holding electronic board. If extreme detectors plates interrupts taking board out – turn CCW servomechanism engine to enlarge gap between plates and upper screws. Connectors on board 151-535 SOCT Copernicus HR - Service Manual...

  • Page 108: Checking Sled Diode

    12.11 Checking SLED diode. Proper connection of SLED diode. Proper SLED driver functioning is signalized by LED diodes shining green. SOCT Copernicus HR - Service Manual...

  • Page 109: Checking Aviva Camera Power Supply

    (see: Power supply board) and check camera plug. If power supply board works and camera connection is proper and diode stays off, most probably camera is broken – contact authorized service (see: Contact to Optopol Technology Sp. z o.o.). SOCT Copernicus HR - Service Manual...

  • Page 110: Exchanging Cl Cables

    12.13 Exchanging CL Cables. In SOCT Copernicus HR unit, highly elastic CL cable should be used. There are two CL cables in Copernicus HR. Each cable is signed described- camera on unit’s side and Grabber on computer side Due o install cable clamps (cable clamp N-4), it’s required to set mounting point on the cable.
  • Page 111 CABLES CAN’T TOUCH HOUSING. CABLES CAN NOT BE TWISTED. SOCT Copernicus HR - Service Manual...
  • Page 112 Observe the band height 1 hour from adjusting spectrometer. Signal cannot drop more than 10%. Note: DO NOT USE CALIBRATION OPTIONS DURING TEST. If signal drops more than 10%. Rearrange connecting and placing of CL cables, and repeat test. SOCT Copernicus HR - Service Manual...

  • Page 113: Rear Panel

    Properly connected wiring of rear panel. All plugs pushed into sockets. Device turned on 12.15 Programming the CPU. Before you start the programming procedure contact Optopol technology service department. Prepare the following information: serial number of the device taken from the scantest, or SOCT software patient tab(all numbers).
  • Page 114 Plug programming jumper to empty socket or connect PIN7 with PIN8 via resistor [1k Ohm]. Turn the device on. Run program aduc842prog.exe. Set speed of transmission of COM port on 9600. Choose proper COM port. SOCT Copernicus HR - Service Manual...
  • Page 115 8. Open COM port. Press „Otwórz”. Software will detect microcontroller ADUC842. 9. Delete the microcontroller’s firmware. Press „Kasuj program i dane”. Repeat that step 4 times. SOCT Copernicus HR - Service Manual...
  • Page 116 10. Load firmware. Press „Ładuj program” and choose prepared by Optopol .hex file. Software has to display message which inform about success of programming. “Programowanie zakończone sukcesem” . Then start the processor, accept proper work and close the program ”Koniec pracy”.

  • Page 117: Optics

    Manual mode. Operator can calibrate the spectrometer semi manually. Arrows identify the screws. Rules of alignment are that same like crossing the spectrometer (see: crossing the spectrometer. SOCT Copernicus HR - Service Manual...

  • Page 118: No Signal In Skantest Program

    If power is correct use buttons Up_Dn or Dn_Up. If you have results like below go to point 5. If peak is moved on right or left it is not incorrect. It is important that the spectrum width cannot exceed 80. SOCT Copernicus HR - Service Manual...
  • Page 119 ( see: Regulation of filter on reference lane). If the power from objective lane is correct, lower peak high using filter on reference lane ( see: Regulation of filter on reference lane). SOCT Copernicus HR - Service Manual...

  • Page 120: Defocusing Of Spectrometer (Too Wide Peak)

    ( make turnover of 180 ) and then turn the screw from the left side in the same way. Turn alternately until you will get the highest peak ( always turn each of screw of 180 SOCT Copernicus HR - Service Manual...
  • Page 121 Regulation of filter on reference line). * When the device have InPhenix diode installed, spectrum may have different shape. If you have the correct spectrum, turn off program skantest, turn on program Copernicus and perform control scan. SOCT Copernicus HR - Service Manual...

  • Page 122: Too Low Spectrum On Skantest

    Turn on program Copernicus and perform control scan. If the quality of scan is correct finish service activities. If the quality is incorrect return to the program scantest. Perform all procedure again. (Regulation of filter on reference line). SOCT Copernicus HR - Service Manual...

  • Page 123: Too High Spectrum On Skantest

    Measure the power from the objective lane (see: Checking and adjusting power on objective line). When the power is incorrect arrange it to the normal value. Perform steps from (see: Regulation of filter on reference line).of this instruction. SOCT Copernicus HR - Service Manual...

  • Page 124: Checking And Adjusting Power On Objective Lane

    Prepare the power meter. Set wavelength at 850nm. Head of Power meter The head of Power meter install on objective lens of SPOCT Copernicus and turn up screw. Run scantest program. Mark scan+Mov and then SLED. SOCT Copernicus HR - Service Manual...
  • Page 125 If the power value is incorrect . On the back side of SOCT in left down corner is small tap. Remove it. You see three screws from attenuator. Use a hexagonal tool size 1.5 to rotate first screw about 45 degree, all time you control value on power meter. SOCT Copernicus HR - Service Manual...
  • Page 126 Turn off tap, remove head of power meter from objective lens of SPOCT Copernicus, turn off program skantest, turn on program Copernicus and do control scan. If spectrum is incorrect ( for example: too high or too low) (see: Regulation of filter on reference line). SOCT Copernicus HR - Service Manual...

  • Page 127: Setting Fixation Point To The Centre Of The Cross

    - program skantest; -viewfinder mounted on objective lens; - hexagonal key 2. Run skantest program. Mark scan+Mov and then SLED. When you switch on SLED, don’t look into objective lens!!! Mark Scanner Ctrl lap. SOCT Copernicus HR - Service Manual...
  • Page 128 If you moved scroll scanner X or scanner Y press Center button . Select Cross in menu ‘Program control’ and press a button Upload. Press Run button. You will hear how scanners work. Now you can look at objective lens. SOCT Copernicus HR - Service Manual...
  • Page 129 Install webcam (we use TRUST WB-3200G). 10. Press button Stop in bookmark Scanner ctrl in program skantest and the next press button Center at scroll scanner X and scanner Y. SOCT Copernicus HR - Service Manual...
  • Page 130 11. Set up viewfinder on objective lens. 12. Using a webcam check if out coming light beam falls onto the centre of the calibration cross. SOCT Copernicus HR - Service Manual...
  • Page 131 13. If the beam does not fall in the centre, remove upper part of the cover (see: Opening cover). If beam falls in the centre of the cross, proceed to the point 18. 14. On the holder of diachronic mirror you will find three screws. SOCT Copernicus HR - Service Manual...
  • Page 132 18. If beam is centred, and fixation is moved then fixation position needs to be set by regulating of the mirror. 19. Open the SOCT cover (See: Opening cover). 20. Loosen 2 screws holding the fixation mirror. SOCT Copernicus HR - Service Manual...
  • Page 133 27. Look into the Copernicus lens and check if the fixation is in the centre of scanning cross. 28. Turn off the Skantest application and mount back the cover (see: Closing cover). 29. Run SPOCT Copernicus software and perform the trial scan on human eye. SOCT Copernicus HR - Service Manual...

  • Page 134: Checking And Adjusting The Polarization

    Tools needed to do activities shown in this instruction: -program skantest; -artificial eye; - spanner size 5.5 -hexagonal key size 2 Open the SOCT cover (see: Opening cover Run skantest program. Mark scan+Mov and then SLED. and go to the SLED tab. SOCT Copernicus HR - Service Manual...
  • Page 135 Adjust the spectrum on the 250 level. (see: Regulation of filter on reference line). Install artificial eye on objective lens. Cover the signal from reference line. Make sure that unit is in base position. SOCT Copernicus HR - Service Manual...
  • Page 136 During rotating observe the spectrum. Choose one of the screws and set spectrum height to 250. 10. Uncover signal from both lines, and achieve spectrum. * When the device have InPhenix diode installed, spectrum may have different shape. SOCT Copernicus HR - Service Manual...
  • Page 137 Always after changing the refraction check the signal from the artificial eye. If needed readjust it with the same screw as used before! To check the signal from artificial eye cover the reference arm and adjust spectrum height to 250 using the same screw. SOCT Copernicus HR - Service Manual...
  • Page 138 16. Use FULL function in skantest to make sure that spectrometer is properly calibrated. If needed readjust the filter on the reference line and tighten it. 17. Turn off program skantest, turn program Copernicus on and do control scan. 18. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 139: Checking, Adjusting And Exchange Of Scanners

    Turn off scantest program. Open the cover (see: Opening cover). 1Check Visual or scanners are unbroken. If the scanners are unbroken then go to point 4. The picture below shows not damaged scanners. SOCT Copernicus HR - Service Manual...
  • Page 140 The pictures below shows broken scanner Y. SOCT Copernicus HR - Service Manual...

  • Page 141: Exchanging Of Scanner Y

    13.9.1 Exchanging of scanner Y. If scanner Y is broken, disconnect its plug. Undo the screw. Extract the scanner. Look for broken mirror. Detach rest of broken mirror from holder . SOCT Copernicus HR - Service Manual...
  • Page 142 Install new mirror. Mirror holder screws Install scanner in scanner holder. SOCT Copernicus HR - Service Manual...
  • Page 143 Install viewfinder on objective lens. Install webcam. 10. Check if there is no collision between scanners. 11. Turn device on and the next switch on program skantest. SOCT Copernicus HR - Service Manual...
  • Page 144 12. Referring to the camera image set the beam position in centre by rotating Y scanner. Rotation of Y scanner causes in horizontal movement of the beam. 13. Screw a bolt. 14. Switch off program skantest and check collision between scanners. 15. Close the SPOCT head (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 145: Exchanging Scanner X

    13.9.2 Exchanging scanner X. If scanner X is broken down, disconnect its plug. Unscrew bolt. Extract scanner. SOCT Copernicus HR - Service Manual...
  • Page 146 Looking for broken down mirror. Unscrew rest broken down mirror. Install new mirror. Mirror holder screws Install scanner in scanner holder. SOCT Copernicus HR - Service Manual...
  • Page 147 Install viewfinder on objective lens. Install webcam. 10. Check if do not have collision between scanners. 11. Switch on device and program skantest. SOCT Copernicus HR - Service Manual...
  • Page 148 12. Referring to the camera image set the beam position in centre by rotating X scanner. Rotation of X scanner causes in horizontal movement of the beam. 13. Screw Bolt. 14. Switch off program skantest and check collision between scanners. 15. Close SPOCT head. (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 149: Correcting Scanner Setup

    Check if you can see beam on the viewfinder. If beam is moved left or right follow the steps described in points 4.8-4.13. If beam is moved up or down follow all next steps. Loosen the scanner X screw. SOCT Copernicus HR - Service Manual...
  • Page 150 Set beam in centre position and tighten the screw. Check if there is no collision between scanners. Close the cover (don’t follow this step if you have to adjust Y scanner too)(see: Closing cover). SOCT Copernicus HR - Service Manual...
  • Page 151 Loosen the scanner Y screw . Rotate the scanner all time monitoring view on the webcam. Set beam in centre position and tighten the screw. SOCT Copernicus HR - Service Manual...
  • Page 152 Check if there is no collision between scanners. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 153: Cleaning Optics

    - check the transparency of optical units, are visible some splinter of glass or crack in structure of glass. - check the continuity of optical fibres does mean are there the visible cut or crease on cover. SOCT Copernicus HR - Service Manual...
  • Page 154 Use optics cleaning tissues. Clean in sequence: scanner Y first, - always clean the scanner mirror without pressing on it and always in one direction only! SOCT Copernicus HR - Service Manual...
  • Page 155 Then scanner X. Same steps should be performed why cleaning optics above the scanners. Cleaning the fibre optics. 10. Close SPOCT cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 156: Regulation Of Filter On Reference Lane

    -program skantest -two spanners size 5,5 . Open the cover (see: Opening cover). Prepare optic cleaning set, two spanners size 5.5. Red arrow indetificate the filter. Run Skantest program. Switch on Scan+Mov and SLED. SOCT Copernicus HR - Service Manual...
  • Page 157 Take the special rag for cleaning optics. Carefully try rotating a filter just a little. (if you cannot do it gently resistance is too big go to the next point). Observe the spectrum and set value on 850-920. Spectrum of graph appears only when reference line is clear. SOCT Copernicus HR - Service Manual...
  • Page 158 Range of every correction is about 1-2mm on spanner. After every small movement check the graph. Set the band-height on 850-920 value. Ensure that filter is clear. Close the plastic cover. 10. Close the cover (see: Closing cover). SOCT Copernicus HR - Service Manual...

  • Page 159: Checking Of Sled Output Power, Checking Attenuator

    Tools needed to do activities shown in this instruction: - scantest program - Power meter Open the cover (see: Opening cover). Equip power meter with detector for measuring output power from optic fibre. Unscrew diode’s connector and attach detector of power meter. SOCT Copernicus HR - Service Manual...
  • Page 160 If Power is correct, reconnect dumper’s plug. If output Power on diode is correct, but there is no Signal on the exit of reference and sample lane, unplug diode’s fiber connector. 10. Unscrew beam splitter connector. SOCT Copernicus HR - Service Manual...
  • Page 161 If there is no signal on one or both courses it appears that beam splitter is broken. Unit should be sent back to the Optopol. 13. Exchange the dumper. To exchange attenuator unscrew two screws shown on the image.

  • Page 162: Crossing The Spectrometer

    (adjusting spectrometer step-by-step). Manual spectrometer adjustment for Left and right screw If peak is moved on right or left it is not incorrect. It is important that the spectrum width cannot exceed 80. SOCT Copernicus HR - Service Manual...

  • Page 163: Spectrometer Stability Test

    Check if CL cable isn’t twisted, squeezed or damaged. If so then unscrew CL cable from camera, and straighten cable to level the tensions and reassembly CL cable and perform Spectrometer stability test again. SOCT Copernicus HR - Service Manual...

  • Page 164: Faq

    14. FAQ __________________________________________________________________________________ Unit functioning in skantest program is proper, but in SOCT Copernicus HR software there is no tomogram, There is problem with software or synchro cable. Check or reinstall software or replace cable and perform tests. __________________________________________________________________________________ Power measured on the exit of the diode is lower than 3,5mW. (If InPhenix >4,9 mW) If diode have connectors between optic fiber outgoing from diode and coupler, the power loss on the connectors is too high.
  • Page 165 If so: exchange scanners. __________________________________________________________________________________ Q10: While performing scans, it’s able to notice that on height about 700 scan is almost invisible. A10: Perform spectrometer stability test, check CL cables Bad scan Good scan SOCT Copernicus HR - Service Manual...
  • Page 166 Horizontal line appears on tomogram on height about 50 after 30 minutes disperses to the trail. A14: Line comes from the camera. If after camera have warmed (about 30 min.) it disperses and is barely visible on the camera, we leave SOCT Copernicus HR - Service Manual...
  • Page 167 After centering scanners scanner position is wrong. A30: Broken scanner controller D/A converter - exchange converter Wrongly attached scanner steering wiring – check correctness of connection or exchange wiring Broken CPU board 151-506 – replace CPU board __________________________________________________________________________________ SOCT Copernicus HR - Service Manual...
  • Page 168 Cannot detect recognizable video source. A33: CL cable disconnected. No voltage on AVIIVA camera. __________________________________________________________________________________ Q34: No tomogram preview. A34: CL cable disconnected. No voltage on AVIIVA camera. Wrong camera is selected in NI drivers. __________________________________________________________________________________ SOCT Copernicus HR - Service Manual...
  • Page 169 Q37: This application has failed to start because imaq.dll was not found. A37: NI driver is not installed. ________________________________________________________________________________ Q38: Unnatural shape of the spectrum. A38: Wrong camera selected in NI drivers . ________________________________________________________________________________ SOCT Copernicus HR - Service Manual...
  • Page 170 The serial read did not complete with the specified timeout period. A41: Wrong camera selected in NI drivers. ________________________________________________________________________________ Q42: The serial read did not complete with the specified timeout period. A42: Wrong camera selected in NI drivers. ________________________________________________________________________________ SOCT Copernicus HR - Service Manual...

  • Page 171: Spare Parts List

    Mouse, Mouse Camera Link Frame Grabber 2. 7 A004HR card PCI-1429 Video frame 3. 8 A005HR Grabber card 4. 9 Joystick A006HR Graphic card with 3D accelerator A007HR Video/ synchro cable B002HR 1,8m long SOCT Copernicus HR - Service Manual...
  • Page 172 Power supply cable B003HR 1,8m long Camera link B004HR cables Type depends on Separation Power Supply 230V B005HR Transformer or 115V Transport C001HR protection handle 11. Chinrest adapter C002HR Single use chinrest labels C003HR SOCT Copernicus HR - Service Manual...
  • Page 173 Chinrest pin C004HR Set (10 pins) Dust cover C005HR Head cover flap C006HR SOCT (SPOCT) HR Transportation D001HR box (full) SOCT (SPOCT) HR transportation D002HR (top cover only) SOCT (SPOCT) HR Transportation D003HR (base only) SOCT Copernicus HR - Service Manual...
  • Page 174 Power supply NUMBER board E001HR (151-521) For devices before SN: 151221/K DEPENDS ON SERIAL NUMBER Switch source E001A_HR power supply For devices from SN: 151221/K Main controller DEPENDS ON SERIAL board CPU E002HR NUMBER (151-506) SOCT Copernicus HR - Service Manual...
  • Page 175 E007HR (151-537) For devices before SN: 151221/K DEPENDS ON SERIAL Spectrometer NUMBER control board E007A_HR (151-539) For devices from SN: 151221/K DEPENDS ON SERIAL NUMBER 33. Chinrest module E008HR For devices from SN: 151257/L SOCT Copernicus HR - Service Manual...
  • Page 176 (includes rack fixing Stepper engine E013HR pin) Motor for E014HR chinrest module Scanner set X and Y (Scanners + E016HR cables + Controllers ) Scanner set X (Scanner + Cable E017XHR + Controller ) SOCT Copernicus HR - Service Manual...
  • Page 177 Scanner X cable E018XHR Scanner Y cable E018YHR 44. X scanner mirror E019HR 45. Y scanner mirror E020HR Micro switches with screws for E021HR chinrest Available types: Movement E022HR X, Y ,Z movement optocoupler axis SOCT Copernicus HR - Service Manual...
  • Page 178 DEPENDS ON SERIAL Spectrometer NUMBER servomechanism E024A_HR module For devices from SN: 151221/K Scanners E025HR converter board Power supply E026HR socket with fuses Schurter filter E027HR Transitional E028HR board 151-525 Transitional E029HR board 151-526 SOCT Copernicus HR - Service Manual...
  • Page 179 Transitional E030HR board 151-527 Main lens F001HR Gradient filter F002HR Attenuator F003HR Lens cover F004HR Spare motor belt for chinrest with F005HR set of screws SOCT Copernicus HR - Service Manual...
  • Page 180 F008HR Set (100 screws ) frame Screws to fix Set (10 screws and ground line to the F009HR 20 washers) headrest Up to date part pricelist can be downloaded from OPTOPOL ftp server http://dane.optopol.com/ SOCT Copernicus HR - Service Manual...

  • Page 181: Service Tools

    Size: 2, 2.5, 4 Small hexagonal set Size: 2, 1.5, 1.3, 0.9, 0.7 Hexagonal set Size: 1.5, 2, 2.5, 3, 4, 5, 6, 8, Sparks Size: 2 x 5.5 Calibrating sight (viewfinder) digital camera support Artificial eye SOCT Copernicus HR - Service Manual...
  • Page 182 Infra-red detector Cleaning set: Cloth, air pump with brush, disposal cleaning paper, Grease Kluber Lubrication Kluberpaste 84-201 100ml Grease Kluber Lubrication Klubersynth RA-3502 100ml Grease Naftochem Smar ŁT-43 100ml Tool for replace main lens SOCT Copernicus HR - Service Manual...
  • Page 183 Optic fiber connector cleaner CLETOP-S Programming jumper hexagonal key for mirror exchange Up to date part pricelist can be downloaded from OPTOPOL ftp server http://dane.optopol.com/ W.K. SOCT Copernicus HR - Service Manual...

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